Introduction of KN95 mask automated production line
This is a entirely automated equipment for the production of folding mask production strains. Using ultrasonic technologies to weld three to 5 levels of PP non-woven cloth, melt-blown material, activated carbon and filter components. It is an all-in-a single fully automated folding mask production line for welding, folding, edge sealing, rolling and cutting nonwoven fabrics. It can process 3M 9001/9002 and other folding masks. Relying on the raw resources utilised, the masks produced can meet up with different specifications this kind of as FFP1 / FFP2 / KN95.
No guide operation is needed for the duration of the entire approach, which can minimize the waste of materials and effectively ensure the good quality of the masks produced. All merchandise are created by mechanization.
|KN95 Entirely Computerized Mask Device Generation Line
|PP non-woven cloth measurement
|260mm width * 50g reel size 600mm
|260mm extensive * 40g reel length 600mm
|Welding fabric dimensions
|260mm width * 50g reel length 600mm
|Non-woven material size
|260mm width * 30g reel duration 600mm
|Ear line size
|Nose bridge strip
|CZPT main metal strip 5mm
|twenty five-35 pcs / min
two.Tools Specifics Diagram
2.1 Feeding device
Undertake lively unreeling, automatically unreeling according to the position of stress roller.
two.2 Nose bridge welding
Nose bridge welding module: Like nose bridge unreeling, nose bridge leveling, set-size conveying, reduce, welding.
Cloth composite seam-weld: Adopt ultrasonic welding head and steel welding the roller depth of parallelism and positional precision is adjustable, welding program has a cooling function.
2.3Ear band welding
Undertake ear band (not headset), total material feeding, right after the control of drive and stress, fastened size slicing, adjustable duration of the ear band, using ultrasonic welding
The molding device contains folding unit, reducing unit, welding unit and puller drive device.
Folding unit: Undertake adjustable triangle plate, peak and angle can be modified to ensure that the mask is folded and neutral.
Slicing unit: knife pad, strain can be modified materials: substantial-velocity steel. Molding welding unit: Utilizing ultrasonic welding, the welding is organization and the pattern is distinct the pressure of the welding method is adjustable, it has a cooling gadget, and the complex parameters are adjustable.
Puller push unit: The servo motor is utilised to control the major driving roller to travel the fabric, which operates effortlessly and the force is specifically adjustable.
KN95 mask semi-automatic movie device: output for each moment: fifty-sixty tablets KN95 mask semi-automobile welding headphone: output for each minute: seventeen-20 pieces
KN95 mask semi-automatic edge banding equipment: output per minute: fifteen-20 pieces
Potential of 1 KN95 mask semi-computerized generation line: output for each minute: 15-twenty pieces, operation potential 24 several hours a day: about 28800 parts.
The materials and supporting space required for production are designed by the consumer. Each automatic line wants to be outfitted with three people for each shift (excluding packaging and other personnel).
one) Adopting an aluminum alloy rack which is a lot more light and solider
2) Substantial security
3) one output line, high potential
4) Totally Immediately, make exterior earloop welding together with mask making approach which can preserve labor, once non woven raw substance in unwinding element use up, the equipment can instantly stop
five) Simple framework in linear variety, simple in set up and servicing
6) Adopting superior entire world well-known brand name elements in pneumatic areas, electrical areas, and operation components
7) Large-force double crank to management the die opening and closing
eight) Running in a high automatization and intellectualization, no pollution
9) Implement a linker to join with the air conveyor, which can straight inline with the filling equipment.
Oree CZPT, a large-tech enterprise specializing in R&D, creation and product sales, has a lot more than fifteen several years of expertise in the laser industry. Its products largely include fiber laser chopping machine, laser engraving equipment, laser marking device, and laser welding equipment. Our manufacturing unit handles an spot of forty two, 000 square meters, and is made up of virtually 1, 000 personnel, which maximally shorten product cycle time and assure the delivery of merchandise. Our goods are exported to far more than 80 international locations and locations around Asia, CZPTpe, Africa and CZPTia. In addition, we have much more than 100 specialist right after-product sales staff, offering 24-hour on-line and offline technical services in twelve languages. In a term, we are dedicated to supporting customers boost their economic performance and delivering complete laser application remedies for consumers close to the planet.