Tag Archives: car motor

China manufacturer Easy to Maintain 3480rpm DC Planetary Gear Motor for Measuring Equipment car motor

Product Description

42mm 12V / 24V Electrical DC Motor, Rated Torque 30mnm, Rated Speed 3000~3700rpm vacuum cleaner motor

Quiet, stable and reliable for long life operation
1.Diameters: 42mm
2.Lengths:  80mm;90mm;100mm
3.Continuous torques: 30mNm;50mNm;70mNm
4.Power: 11W;18W;25W
5.Speeds up to 3480rpm;3350rpm;3350rpm
6.Environmental conditions: -10~+40°C
7.Number of poles:2
8.Mangnet material:Hard Ferrit
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft, and so on

 

Model 42ZYT01 42ZYT02 42ZYT03
Voltage V 24
No load speed rpm 4000
Rated torque Nm 30 50 70
Rated speed rpm 3480 3350 3350
Rated current A 0.64 1.10  1.40 
Stall torque Nm 220 300 400
Stall current A 4.2 5.6 7.5
Rotor inertia Kgmm² 11.6 15.4 19.3
Back-EMF constant V/krpm 5.84 5.84 5.84
Torque Constant Nm/A 55.8 55.8 55.8
Resistance(20ºC) ohm 5.8 4.1 3.2
Weight Kg 0.3 0.4 0.5
L1 mm 80 90 100
Rotor:La mm 25 35 45

Normal type of shaft

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments
Operating Speed: Constant Speed
Excitation Mode: Compound
Function: Driving
Number of Poles: 2
Structure and Working Principle: Brush
Samples:
US$ 8/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China manufacturer Easy to Maintain 3480rpm DC Planetary Gear Motor for Measuring Equipment   car motor		China manufacturer Easy to Maintain 3480rpm DC Planetary Gear Motor for Measuring Equipment   car motor
editor by CX 2023-05-23

China Standard Stable performance 60PMR-24HS 4.2A Planetary deceleration stepping motor for Laser equipment car motor

Product Description

 

Product Description

  

Planetary stepper motor has the characteristics of high precision, high rigidity, high load, high efficiency, high speed ratio, high life, low inertia, low vibration, low noise, low temperature rise, beautiful appearance, light structure, easy installation, accurate positioning and so on.
 

 

Product Parameters

 Technical data of gearbox

Gear Ratio L1
Length(mm)
Efficiency Rated Torque Permissible Torque(Max) Noise (dB)  Backlash min.
at No-load
 Weight(g)
1 Stage 5 58 95% 25N.m 45N.m @1m
≤60dB
≤15arcmin 600-800
10
2 Stage 15 75 90% 40N.m 60N.m ≤25arcmin 800-960
20
25
30
40
50

Stepper motor Electrical Specifications  
 

Series
Model
 
Rated
Current
(A)
Phase
Resistance
(Ω)
Phase
Inductance
(mH)
Lead
Wire
(No.)
Holding
Torque
(N.m)
L
Motor
Length L
(mm)
Rotor
Inertia
(g.cm²)
Motor
Weight
(Kg)
Step
Angle
(°)
24HS6442 4.2 0.45 1.3 4 1.5 56 350 0.7 1.8
24HS8442 0.6 2.0 2.2 76 550 1.15
24HS1404 0.75 3.3 2.8 90 780 1.4
24HS2404 0.9 3.5 3.2 100 850 1.55

Note:We can manufacture products according to customer’s requirements.
 

Product display

Dimensions(Unit: mm)
 

 

Our Advantages

 

Application

 

Company Profile

HangZhou CZPT Motor Co., Ltd, established in 2004, is a high-tech enterprise, which is engaged in the development, production and selling kinds of micro motor and motion control systems.
Using high-quality materials, sophisticated manufacturing process and strict quality management our product line includes almost all kinds of high-quality motors, such as hybrid stepper motors, close-loop stepper motors, brushless DC motors, servo motors, etc. Our company is 1 of the leading manufacturers in domestic and international market, and our products are at the same level of international famous-brand ones. Our products are widely used in computer peripheral devices, communications, stage lighting, textiles, packaging, printing, medical equipment, sewing machines, and other industrial automation systems.
Our company is rich in technical experience, we use advanced production process and testing equipment, and obeys advanced quality management requirements in production, such as ISO9001: 2008, 6 Sigma. Besides, our company also has obtained the CE certificate, and all of our products are RoHS compliant.
With the spirit of “product innovation, high quality, excellent service”, our company will continuously focus on micro motor industry, and provide more high-quality products and more professional service for our clients. We try our best to win the client’ S trust by our high-quality products, excellent service and reasonable prices. We are becoming the leader of the micro motor industry.

 

Certifications

 

 

FAQ

Payments

1) We can accept EXW, FOB
2) Payment must be made before shipment.
3) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer’s responsibility.

Shipping
1) We only ship to your confirmed address. Please make sure your shipping address is correct before purchase.
2) Most orders will be shipped out within 3-7 working days upon payment confirmation.
3) Shipping normally takes 7-25 working days. Most of the items will delivery in 2 weeks, while there will be a delay for something we cannot control (such as the bad weather). If it happens, just contact us, we will help you check and resolve any problem.
3) Please  check the package upon receipt, if there are some damages, please contact us immediately.
Feedback & Refund
  1) Feedback is important to us, if you have any problem with our products, please contact us, our technician will give you useful advises.
  2) When you have the parcel and not satisfied with the goods or it is other problem, please tell us immediately, and provide us a photo showing the detail.
  3) Any reason requiring for all refund. Items must be in original condition and no physical damage. Buyer responsible for all shipping cost.

 If you need more information, please contact with us. We will attach great importance to your any problems.
Hope we could establish a long-term effective cooperation. 

 

Application: Welding
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Driving
Number of Poles: 4
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China Standard Stable performance 60PMR-24HS 4.2A Planetary deceleration stepping motor for Laser equipment   car motor		China Standard Stable performance 60PMR-24HS 4.2A Planetary deceleration stepping motor for Laser equipment   car motor
editor by CX 2023-05-17

China Custom High Torque 36mm DC Planetary Geared Motor for Slot Machine car motor

Product Description

           High torque 36mm dc planetary geared motor for slot machine

1. Features of PG36GR
Voltage: 12V 24V
Current: 0.5-1.5A
Torque: 5-50kgf.cm
Speed: 1-2500rpm
Typical applications:   Auto shutter, pan/tilt camera, slot machine, money detector, coin refund devices, currency count machine, towel dispensers, automatic doors, office equipment, household appliances, automatic actuator

2. Specifications of PG36GR

Note: It’s the typical specificaitoin for reference only, We can choose DC motor with different voltage speed to meet your torque and speed requirement.

Company Profile

1. About us
Business Type: Manufacturer, Trading Company Verified
Location: ZHangZhoug, China (Mainland) Verified
Main Products: dc motor,ac motor,gear motor,stepper motor,brushless motor
Total Employees: 51 – 100 People
Total Annual Revenue: $5 Million – $10 Million
Year Established: 2014 Verified
Top 3 Markets: Western Europe 20.00%  North America 15.00%  Domestic Market 12.00%
Product Certifications : CE, RoSH, RoSH CE 
Trademarks : NBLEISON

2. Production

1)Production line

2) Product components

Packing&Delivery

Certifications

Customer Visits

FAQ
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge. 

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. 

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

 

Application: Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine
Operating Speed: Low Speed
Function: Driving
Casing Protection: Drip-Proof
Structure and Working Principle: Brush
Certification: CE, RoHS
Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Custom High Torque 36mm DC Planetary Geared Motor for Slot Machine   car motor		China Custom High Torque 36mm DC Planetary Geared Motor for Slot Machine   car motor
editor by CX 2023-05-10

China Best Sales 12 Volt 24V 48V 450W DC Planetary Gear Box Reducer Generator Motor car motor

Solution Description

Merchandise Description

Characteristic: 

A. Large electricity variety from 75W to 15KW
B. Dia: 57mm-180mm
C. Effortless for velocity & path adjustment
D. Rich inventory and quickly transport time in ten functioning times
E. Sturdy security for driver/controller
F. Life span earlier mentioned continuous 10000 hours
G. IP65 defense rank is obtainable for us
H. Above ninety% enery performance motor is accessible
I. 3D file is offered if consumers needed
K.High-functionality and secure matching driver and controller

Δ Kindly remind: As different buyers could want diverse motor parameter for fitting your gear. If underneath motor can not suit your require, please kindly ship inquiry to us with information for rated energy or torque,rated speed, and rated voltage for our new measurement drawing creating for you. Click on Here to contact me. Many thanks a great deal!

Proportions (Unit: mm )
Mounting screws are included with gear head.

Gearbox Specification:

Gearbox Variety

PLF90/PLE90

ZPLF90/ZPLE90

Deceleration stage

1

2

three

1

2

3

Duration

153

176.5

199.five

187.5

222

245.5

Reduction ratio

Level 1: 3, 4, 5, 7, ten
Amount 2: sixteen, 20, twenty five, 28, 35, 40, 70
Degree 3: sixty four, 80, 100, a hundred twenty five, a hundred and forty, one hundred seventy five, 200, 250, 280, 350

86mm 450W BLDC motor with PLF90/PLE90 Planetary Gearbox 

Other Specification Type: 
Δ Motor interface, Voltage, Speed can be customized.

For Much more Information Of Item Technical specs,
You should Click on right here make contact with us for up to date dimensions drawing if you have other various parameter essential. Thanks

More Motor Flange Dimension

Δ Much more Motor Flange Dimensions to pick, if you need to have other size. Welcome to get in touch with us to custom.

BLDC Motor with Gearbox Assortment

Business Profile

DMKE motor was launched in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. Soon after twelve years’ creativeness and growth, we became 1 of the top substantial-tech organizations in China in dc motor industry.

We specialize in higher precision micro dc equipment motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers and so on. And we make brushless dc motor and controller with wide energy variety from 5 watt to twenty kilowatt also dc servo motor electricity variety from fifty watt to 10 kilowatt. They are commonly used in computerized guided vehicle , robots, lifting equipment,cleansing equipment, health-related products, packing equipment, and many other industrial automated equipments.

With a plant region of 4000 sq. meters, we have built our personal offer chain with substantial good quality management normal and handed ISO9001 certificate of good quality method.

With much more than ten engineers for brushless dc motor and controllers’ research and development, we possess powerful independent layout and improvement capability. Custom-produced motors and controllers are extensively recognized by us. At the exact same time, we have engineers who can talk fluent English. That tends to make we can supply intime after-product sales assistance and guidance effortlessly for our buyers.

Our motors are exported throughout the world, and more than 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are hunting forward to establishing extended-expression organization partnership together with you for mutual company accomplishment.

FAQ

Q1: What type motors you can supply?
A1: For now, we largely offer permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary equipment motor, dc servo motor, brush dc motors, with diameter assortment from 16 to 220mm,and electrical power range from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample producing for your testing,and the value for sample generating will have ten% to 30% difference than bulk cost primarily based on distinct type.

Q3: Could you send out me a price record?
A3: For all of our motors, they are tailored based on different requirements like electrical power, voltage, gear ratio, rated torque and shaft diameter etc. The value also varies according to various buy qty. So it really is hard for us to provide a price record.
If you can share your comprehensive specification and get qty, we’ll see what offer we can provide.

Q4: Are you motors reversible?
A4: Indeed, almost all dc and ac motor are reversible. We have complex people who can train how to get the purpose by different wire relationship.

Q5: Is it achievable for you to produce new motors if we give the tooling value?
A5: Indeed. Make sure you kindly share the thorough requirements like functionality, size, yearly amount, target value and many others. Then we’ll make our evaluation to see if we can arrange or not.

Q6:How about your shipping time?
A6: For micro brush dc gear motor, the sample supply time is 2-5 days, bulk shipping time is about 15-20 times, depends on the order qty.
For brushless dc motor, the sample provide time is about ten-fifteen times bulk time is fifteen-twenty days.
Pleasecontact us for ultimate reference.

Q7:What is your guarantee conditions?
A6: One 12 months

Application: Universal, Industrial, Household Appliances, Power Tools, Pump
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 178/Piece
1 Piece(Min.Order)

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Customization:
Available

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