Product Description
Heavy load domestic high quality linear guide and linear blocks
Company Profile
HangZhou Wangong Precision Machinery Co., Ltd.
About US: Professional producing Ball screw, Linear guide, linear shaft, Linear roller guide and linear motion bearings
HangZhou Wangong Precision Machinery Co., Ltd was founded in 2008 and is located in HangZhou City, ZHangZhoug Pro. China. We ahve built a R&D and profuction base of more than 52000m2 , Our expertise lies in manufacturing precision transmission components, As a distinguished high-tech enterprise, we seamlessly integrate research and development, production, sales, and service. We have successfully incorporated advanced equipment and cutting-edge technologies from renowned countries like Germany, Japan and ZheJiang .
Product Description
1,Intruduction
Our domestic square linear rail is very easy to interchange each other, or CHINAMFG parts. Because our size are the same as CHINAMFG brand. Therefore You will save the cost, but can be up to your requirement’s quality.
Linear guide is consisted of rail, block, rolling elements, retainer, recirculator, seal etc. By using the rolling elements, such as balls or rollers between the rail and block, the linear guide can achieve high precision linear motion. Linear guide block is divied to flange type and slim type without flange.or Seal type block, Standard type block, Double bearing type block, Short type block. Also,
linear block is divided to high load capacity with standard block lenth and ultra high load capacity with longer block length.
2, All kinds of heavy load linear guides and blocks
| HGH-CA | HGW-CC | EGH-CA/SA |
| HGH-HA | HGW-HC | EGW-CA/SA |
3,Products specifications
| Brand name | ERSK, (they are able to interchange into CHINAMFG linear guide and blocks) |
| Product name | Linear guide and block |
| Model no. | HGH/HGW/EGH/EGW |
| Material | S55C high carbon steel |
| Service | after-sale service and technical assistance as per customer’s requirement and needs. Customers are always given quickly support. |
| Length | Max:6000mm, other length as your requirement |
| Delivery time | Base on customer required quantity,by negotiated |
| Products packing | Plastic bag+box case or wooden case, or according to customer’s requestment |
| Sample | Sample order could be available |
| Payment terms | T/t or L/C are available for large orders, Paypal and West Union for small orders |
| Shipping method | DHL,UPS,TNT,FEDEX,EMS,Airfreight and by sea, By negotiated |
| Quality | ISO9001-2008 |
4, Data sheet
Related products
ERSK manufacturer main products
Our Advantages
As a distinguished high-tech enterprise, we seamlessly integrate research and development, production, sales, and service. We have successfully incorporated advanced equipment and cutting-edge technologies from renowned countries like Germany, Japan, and ZheJiang . Our commitment to innovation has led to the acquisition of multiple product design patents, and we proudly adhere to ISO9001 certification standards.
Our service
Our Team:
Professional technicians, high-quality production workers, 24-hour salespersons
OUR PHILOSOPHY:
Integrity is at the core of our values, and providing excellent
service is our top priority. We begin by understanding your
needs and strive to ensure your utmost satisfaction, forging a mutually beneficial relationship.
OUR MISSION:
Through technology and innovation, we strive to enhance
product quality and deliver exceptional products and services
to you.
OUR VISION:
We are firmly dedicated to CHINAMFG the pinnacle of highquality standards and venturing into the realm of world-class
advanced manufacturing industries.
We are excited about the opportunity to work with you and
exceed your expectations.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, Machines |
|---|---|
| Material: | S55c |
| Structure: | Linear Motion Transmission |
| Installation: | Automatic Machinery |
| Driven Type: | Ball Screw Motor |
| Carrying Capacity: | Weight Level |
| Samples: |
US$ 20/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What troubleshooting steps can be taken for common issues related to motor slide rail misalignment?
When dealing with motor slide rail misalignment, several troubleshooting steps can be taken to identify and resolve common issues. Here’s a detailed explanation:
Misalignment of motor slide rails can lead to various problems, including uneven movement, increased friction, excessive wear, and potential damage to the motor and slide rail components. Troubleshooting the issue involves a systematic approach to identify the cause of misalignment and take appropriate corrective actions. Here are some troubleshooting steps to consider:
1. Visual Inspection:
Begin by visually inspecting the motor slide rails and associated components. Look for any obvious signs of misalignment, such as visible gaps, skewed positioning, or uneven wear patterns. Check for loose or damaged mounting brackets, fasteners, or attachment points. Inspect the slide rails for any signs of damage, deformation, or excessive wear that may contribute to misalignment.
2. Measurement and Alignment:
Use precision measuring tools, such as calipers or laser alignment devices, to assess the alignment of the motor slide rails. Measure the distance between the slide rails at multiple points along their length to check for consistent spacing. Compare the measurements to the manufacturer’s specifications or alignment guidelines to identify any deviations. Adjust the positioning of the slide rails as necessary to achieve proper alignment.
3. Check Mounting Brackets and Fasteners:
Ensure that the mounting brackets and fasteners securing the motor slide rails are properly tightened. Loose brackets or fasteners can contribute to misalignment and instability. Carefully inspect the brackets and fasteners for any damage or wear that may affect their ability to maintain alignment. Tighten or replace any loose or damaged components as needed.
4. Lubrication and Friction:
Check the lubrication of the motor slide rails. Insufficient or improper lubrication can cause increased friction, leading to misalignment or uneven movement. Apply the appropriate lubricant according to the manufacturer’s recommendations. Ensure that the lubricant is evenly distributed along the slide rails and that any excess lubricant is removed to prevent accumulation of debris or contaminants.
5. Environmental Factors:
Consider environmental factors that may contribute to motor slide rail misalignment. Temperature extremes, humidity, dust, or vibration can affect the stability and alignment of the slide rails. If the environment poses challenges, consider implementing measures such as protective enclosures, seals, or vibration dampening to minimize the impact on alignment.
6. Professional Assistance:
If troubleshooting steps do not resolve the misalignment issue or if the cause is not apparent, it may be necessary to seek professional assistance. Contact the manufacturer or a qualified technician with expertise in motor slide rails for further diagnosis and guidance. They can provide specialized knowledge and tools to address complex misalignment issues.
In summary, troubleshooting misalignment issues with motor slide rails involves visual inspection, measurement, alignment adjustments, checking mounting brackets and fasteners, lubrication, considering environmental factors, and seeking professional assistance when needed. By systematically addressing these troubleshooting steps, it is possible to identify and resolve common issues related to motor slide rail misalignment, ensuring optimal performance and longevity of the motor system.
Can motor slide rails be used in outdoor or challenging environmental conditions?
Yes, motor slide rails can be used in outdoor or challenging environmental conditions. Here’s a detailed explanation:
Motor slide rails are designed to withstand a wide range of operating conditions, including outdoor or challenging environments. The specific suitability of motor slide rails for outdoor use depends on the design, materials, and protective measures incorporated into the rail system. Here are some factors to consider:
1. Material Selection:
The materials used in motor slide rails play a crucial role in determining their suitability for outdoor or challenging environments. High-quality materials, such as stainless steel, aluminum alloys, or corrosion-resistant coatings, are commonly used to enhance durability and resistance to environmental factors like moisture, UV exposure, extreme temperatures, chemicals, or abrasion. These materials help protect the slide rails from corrosion, rust, or other forms of degradation that can occur in outdoor settings.
2. Sealing and Enclosure:
In outdoor or challenging environments, motor slide rails may require additional sealing or enclosure measures to protect against dust, dirt, water ingress, or other contaminants. Weatherproof seals, gaskets, or protective covers can be employed to create a barrier between the rail system and the external environment. These measures help maintain the integrity of the motor slide rails and prevent the entry of harmful substances that could compromise their performance or longevity.
3. IP Ratings:
Motor slide rails can be designed to meet specific Ingress Protection (IP) ratings, which indicate the level of protection against solids and liquids. IP ratings are standardized codes that provide information about the degree of protection offered by the enclosure or housing of the motor slide rails. Higher IP ratings, such as IP65 or IP67, indicate a higher level of protection against dust, water, and other environmental factors. Choosing motor slide rails with suitable IP ratings ensures their ability to withstand outdoor or challenging conditions.
4. Environmental Testing and Certification:
Motor slide rails can undergo rigorous environmental testing to validate their performance and durability in challenging conditions. These tests may include exposure to extreme temperatures, moisture, salt spray, vibration, or mechanical stress. Certifications such as NEMA (National Electrical Manufacturers Association) or IEC (International Electrotechnical Commission) can provide assurance of compliance with industry standards and specifications for outdoor or demanding environmental applications.
5. Lubrication and Maintenance:
Proper lubrication and maintenance are essential for the reliable operation of motor slide rails in outdoor or challenging environments. Lubricants specifically formulated for outdoor use or resistant to extreme conditions can be applied to ensure smooth sliding and protection against wear and corrosion. Regular inspection, cleaning, and lubrication of the slide rails help maintain their performance and extend their service life in demanding environments.
6. Application Considerations:
When using motor slide rails in outdoor or challenging environments, it is important to consider the specific application requirements. Factors such as temperature extremes, exposure to chemicals or solvents, high humidity, or mechanical stress should be assessed to ensure the suitability of the slide rail system. Additionally, factors like load capacity, shock resistance, and compatibility with other equipment in the application should be considered to ensure optimal performance and safety.
Overall, motor slide rails can be designed and engineered to be used in outdoor or challenging environmental conditions. By selecting appropriate materials, incorporating sealing measures, considering IP ratings, conducting environmental testing, and implementing proper lubrication and maintenance practices, motor slide rails can provide reliable and durable performance in demanding settings. However, it is essential to carefully evaluate the specific requirements of the application and choose motor slide rails that are specifically designed and rated for outdoor or challenging environments.
In summary, motor slide rails can be used in outdoor or challenging environmental conditions through the use of suitable materials, sealing measures, IP ratings, environmental testing, and proper maintenance practices.
Are there different types of motor slide rails designed for specific motor sizes and applications?
Yes, there are different types of motor slide rails designed to cater to specific motor sizes and applications. Here’s a detailed explanation:
1. Standard Motor Slide Rails:
Standard motor slide rails are designed to accommodate a wide range of motor sizes and applications. These rails are typically adjustable and can be used with various motor frame sizes, offering flexibility in motor positioning and alignment. Standard motor slide rails are commonly used in general-purpose motor installations where specific customization or specialized features are not required.
2. Heavy-Duty Motor Slide Rails:
Heavy-duty motor slide rails are designed to support larger and heavier motors commonly used in industrial applications. These rails are constructed with robust materials and feature higher load-bearing capacities to handle the weight and torque requirements of heavy-duty motors. Heavy-duty motor slide rails provide enhanced stability, durability, and reliability, ensuring safe and secure motor installations in demanding environments.
3. Modular Motor Slide Rails:
Modular motor slide rails offer a versatile solution that can be customized and adjusted to fit a wide range of motor sizes and applications. These rails typically consist of modular components, such as rail sections, mounting brackets, and sliding mechanisms, allowing users to create motor slide rail systems tailored to their specific requirements. Modular motor slide rails are particularly useful when dealing with non-standard motor sizes or retrofitting motors into existing systems.
4. Vibration-Dampening Motor Slide Rails:
Vibration-dampening motor slide rails are designed to reduce the transmission of vibrations generated by electric motors during operation. These rails incorporate vibration-isolating materials or mechanisms that help absorb and dampen motor vibrations, minimizing their impact on the surrounding structure. Vibration-dampening motor slide rails are commonly used in applications where vibration reduction is critical, such as precision machinery, laboratory equipment, or installations requiring strict noise and vibration control.
5. Telescopic Motor Slide Rails:
Telescopic motor slide rails are designed to provide extended travel length for motor positioning. These rails feature multiple nested sections that can be extended or retracted, allowing for greater reach and adjustability. Telescopic motor slide rails are particularly useful in applications where motor access is limited or when precise positioning over longer distances is required. They offer flexibility in motor installation and alignment while ensuring ease of maintenance and serviceability.
6. Custom Motor Slide Rails:
In some cases, specific motor sizes or unique application requirements may necessitate the use of custom motor slide rails. Custom motor slide rails are designed and manufactured to meet the precise specifications and constraints of the motor installation. These rails are tailored to accommodate specific motor dimensions, weight, mounting configurations, and any other special considerations. Custom motor slide rails ensure optimal fit, alignment, and performance, addressing the specific needs of the motor and application.
In summary, there are different types of motor slide rails designed for specific motor sizes and applications, including standard motor slide rails, heavy-duty motor slide rails, modular motor slide rails, vibration-dampening motor slide rails, telescopic motor slide rails, and custom motor slide rails. Choosing the appropriate type of motor slide rail depends on factors such as motor size, load requirements, environmental conditions, vibration control needs, and installation constraints.
editor by CX 2024-05-16
China high quality China Supplier 25mm Size HGH25ca Linear Slide HGH25 Linear Guide Rail for CNC Machine a/c vacuum pump
Product Description
Product Description
|
Type |
Linear Xihu (West Lake) Dis.s |
|||
|
Material |
Bearing steel GCR15 |
|||
|
Brand |
SER |
|||
|
Rigidity |
HRC 58-62 |
|||
|
Rated load 1 |
503-4524 |
|||
|
Rated load 2 |
815-7909 |
|||
|
Mounting hole |
M4-M14 |
|||
|
Xihu (West Lake) Dis. Length |
100-4000mm |
|||
|
Quality certificate |
ISO9001-2008 |
|||
|
Width or Diameter |
15-45mm |
|||
|
Function |
Anti-friction, Dustproof, Antirust |
|||
|
Performance |
low friction, low noise, high speed and high precision |
|||
|
Application |
precision part, cnc machining parts, auto parts, industrial parts, etc |
|||
Detailed Photos
Product Parameters
Packaging & Shipping
Company Profile
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in China,with strong technical strength, advanced production equipments, high-quality staff team and perfect after-sales services, our company is the precision machinery manufacturer with research and development, manufacturing, sales, service all in one.
After Sales Service
Customer Service
The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.
If you have any needs, Please contact with me directly!
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.
5. Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.
6. Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | CNC Machine |
|---|---|
| Material: | Steel |
| Structure: | Rail & Slider |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Where can individuals find reliable information about choosing, installing, and maintaining motor slide rails?
When seeking reliable information about choosing, installing, and maintaining motor slide rails, individuals can refer to various sources. Here’s a detailed explanation:
1. Manufacturer’s Documentation and Websites:
The manufacturer of the motor slide rails is often the best source of information. They provide detailed documentation, product catalogs, technical specifications, and installation guides specific to their motor slide rail products. Manufacturers’ websites are valuable resources, offering comprehensive information about their product range, features, and maintenance recommendations. Individuals can access datasheets, user manuals, and frequently asked questions (FAQs) to gain insights into choosing the right motor slide rails and their proper installation and maintenance.
2. Industry Associations and Trade Organizations:
Industry associations and trade organizations related to the specific application or industry where motor slide rails are used can provide valuable information. These organizations often publish technical resources, guidelines, and best practices related to motor slide rails. They may also organize conferences, seminars, or webinars where individuals can learn about the latest developments in motor slide rail technology and maintenance techniques.
3. Online Forums and Communities:
Online forums and communities focused on engineering, industrial automation, or specific applications can be helpful sources of information. Platforms such as engineering discussion boards, Reddit communities, or specialized forums allow individuals to ask questions, share experiences, and seek advice from industry professionals, enthusiasts, and experts. Participating in these communities can provide valuable insights into the selection, installation, and maintenance of motor slide rails.
4. Technical Publications and Journals:
Technical publications and journals in the field of engineering, automation, or mechanical systems often feature articles, case studies, and research papers related to motor slide rails. These publications provide in-depth analysis, comparisons, and evaluations of different motor slide rail technologies, installation techniques, and maintenance practices. Scientific databases and online libraries can be searched for relevant publications in the form of articles, white papers, or conference proceedings.
5. Consulting with Experts and Suppliers:
Consulting with experts in the field, such as engineers, technicians, or consultants specializing in motor systems, can provide personalized guidance and recommendations. These professionals have practical experience and knowledge about motor slide rails and can offer insights into the selection, installation, and maintenance processes. Additionally, suppliers or distributors of motor slide rails may have technical support teams that can provide assistance and recommendations based on their expertise.
6. Training Courses and Workshops:
Training courses and workshops organized by manufacturers, industry associations, or educational institutions can provide structured learning opportunities. These programs cover topics such as motor slide rail selection, installation techniques, and maintenance best practices. Attending these training sessions allows individuals to acquire knowledge directly from industry experts and gain hands-on experience in working with motor slide rails.
In summary, individuals can find reliable information about choosing, installing, and maintaining motor slide rails through manufacturer’s documentation and websites, industry associations and trade organizations, online forums and communities, technical publications and journals, consulting with experts and suppliers, as well as training courses and workshops. By utilizing these diverse sources of information, individuals can make informed decisions and ensure the proper selection, installation, and maintenance of motor slide rails for their specific needs.
Can motor slide rails contribute to reducing vibrations and noise associated with motor operation?
Yes, motor slide rails can contribute to reducing vibrations and noise associated with motor operation. Here’s a detailed explanation:
Motor slide rails play a role in minimizing vibrations and noise by providing stability, dampening vibrations, and reducing mechanical resonance. Here are the ways in which motor slide rails can help in reducing vibrations and noise:
1. Stability and Rigidity:
Motor slide rails offer a stable and rigid platform for mounting the motor. The rigid structure helps in minimizing vibrations by providing a secure and immobile base for the motor. It prevents excessive movement or oscillation of the motor, reducing the generation of vibrations that can propagate through the system and cause noise.
2. Vibration Dampening:
Motor slide rails can incorporate features or materials that help dampen vibrations. They can be designed with vibration-absorbing materials, such as rubber or elastomers, integrated into the rail system. These materials absorb and dissipate vibrations, reducing their transmission to other components and minimizing the associated noise.
3. Shock Absorption:
Some motor slide rails are equipped with shock-absorbing mechanisms or dampers. These mechanisms are designed to absorb sudden shocks or impacts that may occur during motor operation. By absorbing shocks, the slide rails help reduce the vibrations that can be generated from such events, thereby reducing noise levels.
4. Vibration Isolation:
In applications where vibrations from the motor can adversely affect sensitive components or nearby equipment, motor slide rails can be used for vibration isolation. Vibration isolation mounts or pads can be integrated between the motor slide rails and the mounting surface. These mounts are designed to absorb and isolate vibrations, preventing their transmission to the surrounding environment and minimizing noise generation.
5. Resonance Reduction:
Motor slide rails can help mitigate mechanical resonance, which is a phenomenon that can amplify vibrations and noise. Resonance occurs when the natural frequency of the motor or the system matches the excitation frequency, resulting in increased vibrations. By providing a rigid and well-supported mounting platform, motor slide rails can help shift the natural frequencies away from the excitation frequencies, reducing the likelihood of resonance and minimizing the associated noise.
6. Vibration Analysis and Optimization:
Motor slide rails can be used in conjunction with vibration analysis and optimization techniques to further reduce vibrations and noise. By monitoring and analyzing the vibration characteristics of the motor system, adjustments can be made to the mounting position, alignment, or other parameters to minimize vibrations. Motor slide rails with adjustable features and fine-tuning mechanisms allow for precise positioning and alignment, facilitating the optimization process.
Overall, while motor slide rails alone may not completely eliminate vibrations and noise associated with motor operation, they can significantly contribute to reducing their impact. The stability and rigidity provided by the slide rails, along with vibration dampening features, shock absorption, vibration isolation, and resonance reduction capabilities, help in minimizing vibrations and noise propagation. Combined with vibration analysis and optimization techniques, motor slide rails can help achieve a quieter and more vibration-free motor operation.
In summary, motor slide rails can contribute to reducing vibrations and noise associated with motor operation through stability, vibration dampening features, shock absorption, vibration isolation, resonance reduction, and their compatibility with vibration analysis and optimization techniques.
How do motor slide rails contribute to the flexibility of motor positioning and alignment?
In the context of electric motor installations, motor slide rails play a significant role in providing flexibility for motor positioning and alignment. Here’s a detailed explanation:
1. Horizontal Adjustability:
Motor slide rails allow for horizontal adjustability, enabling precise motor positioning and alignment. By sliding the motor along the rails, users can make fine adjustments to achieve the desired alignment with the driven equipment. This horizontal adjustability ensures that the motor shaft is parallel and co-linear with the driven shaft, optimizing power transmission efficiency and minimizing wear and tear on both the motor and the driven components.
2. Vertical Adjustability:
In addition to horizontal adjustability, some motor slide rail systems also offer vertical adjustability. This feature allows users to adjust the motor’s height or elevation within the installation. Vertical adjustability is particularly useful when aligning the motor with existing equipment or accommodating specific space constraints. It provides flexibility to position the motor at the optimal height for efficient power transfer and compatibility with the driven system.
3. Customizable Mounting Configurations:
Motor slide rails support customizable mounting configurations, further enhancing flexibility in motor positioning and alignment. These rails often feature multiple mounting holes or slots along their length, allowing users to choose different attachment points for the motor. This flexibility enables users to adapt the motor slide rail system to match the specific dimensions and requirements of the installation. Customizable mounting configurations are particularly advantageous when retrofitting motors into existing systems or when dealing with non-standard motor or equipment sizes.
4. Accommodation of Space Limitations:
Motor slide rails provide a solution for installations with space limitations. In restricted spaces, where direct access to the motor or driven equipment may be limited, motor slide rails allow users to position the motor in a more accessible location. By sliding the motor along the rails, technicians can gain easy access to various motor components for maintenance, inspection, or repairs. This accommodation of space limitations ensures that critical maintenance tasks can be performed efficiently, reducing downtime and improving serviceability.
5. Alignment Fine-Tuning:
Motor slide rails enable precise alignment fine-tuning even after the initial installation. If adjustments are needed due to changes in operating conditions or system requirements, the motor can be easily moved along the rails to achieve the desired alignment. This fine-tuning capability ensures that the motor remains optimally aligned over time, maintaining efficient power transmission and prolonging the life of the motor and other system components.
6. Compatibility with Different Motor Sizes:
Motor slide rails are designed to accommodate different motor sizes and mounting configurations. They are often modular in nature, allowing for easy adjustment and customization to match the specific dimensions of the motor. Whether installing small motors or larger industrial-grade motors, motor slide rails provide the flexibility to position and align motors of varying sizes, ensuring compatibility with the chosen motor and the requirements of the application.
In summary, motor slide rails contribute to the flexibility of motor positioning and alignment through horizontal and vertical adjustability, customizable mounting configurations, accommodation of space limitations, alignment fine-tuning capabilities, and compatibility with different motor sizes. These features empower users to achieve precise motor alignment, optimize power transmission efficiency, and adapt the motor installation to specific space constraints or equipment configurations.
editor by CX 2024-05-09
China Custom Machine Accessories Guideway Linear Bearing 25mm Linear Machine Slide CNC Guide Rails vacuum pump and compressor
Product Description
Product Description
|
Type |
Linear Xihu (West Lake) Dis.s |
|||
|
Material |
Bearing steel GCR15 |
|||
|
Brand |
SER |
|||
|
Rigidity |
HRC 58-62 |
|||
|
Rated load 1 |
503-4524 |
|||
|
Rated load 2 |
815-7909 |
|||
|
Mounting hole |
M4-M14 |
|||
|
Xihu (West Lake) Dis. Length |
100-4000mm |
|||
|
Quality certificate |
ISO9001-2008 |
|||
|
Width or Diameter |
15-45mm |
|||
|
Function |
Anti-friction, Dustproof, Antirust |
|||
|
Performance |
low friction, low noise, high speed and high precision |
|||
|
Application |
precision part, cnc machining parts, auto parts, industrial parts, etc |
|||
Detailed Photos
Product Parameters
Packaging & Shipping
Company Profile
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd
ZheJiang Sair Mechanical Xihu (West Lake) Dis. Co., Ltd is 1 of the biggest linear guide and ball screw manufacture in China,with strong technical strength, advanced production equipments, high-quality staff team and perfect after-sales services, our company is the precision machinery manufacturer with research and development, manufacturing, sales, service all in one.
After Sales Service
Customer Service
The products are mature with high quality. They are not only sold well all over the country, but also exported to Europe, Americas, Southeast Asia, Africa and more than 70 countries. They have excellent marketing performance, highly appreciated and trusted by the vast number of customers.
If you have any needs, Please contact with me directly!
FAQ
1. Q: How about the quality of your product?
A: 100% inspection during production. Our products are certified to ISO9001-2008 international quality standards.
2. Q: What’s the delivery time?
A: For custom order, within 2000 meters, Production time is 15days after confirmed every details.
3. Q: What’s your packing?
A: Our Normal packing is bulking in PE bag, and then into plywood Cartons. We also can pack products according to your requirement.
4. Q: What about the warranty?
A: We are very confident in our products,and we pack them very well to make sure the goods in well protection.
5. Q: Could you send me your catalogue and price list?
A: As we have more than hundreds of products,it is really too hard to send all of catalogue and price list for you. Please inform us the style you interested, we can offer the pricelist for your reference.
6. Q:There are a lot of companies which export bearings, why do you choose us?
A: As we are a genuine linear guide supplier since 2011.and we are really factory, you need not pay the profit for middlemen. so we can offer you the lowest and competitive price .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | CNC Machine |
|---|---|
| Material: | Steel |
| Structure: | Rail & Slider |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can motor slide rails be retrofitted to existing motor installations, or are they primarily for new setups?
Motor slide rails can be retrofitted to existing motor installations, providing flexibility and adaptability to various setups. Here’s a detailed explanation:
Motor slide rails are versatile components that can be used in both new motor setups and retrofitting applications. They are designed to facilitate linear motion and provide a controlled mechanism for moving motors along a defined path. The retrofitting capability of motor slide rails allows for the upgrade or modification of existing motor installations without the need for significant structural changes or replacements.
When considering the retrofitting of motor slide rails to an existing motor installation, several factors need to be taken into account:
1. Compatibility:
It is important to ensure that the motor slide rails are compatible with the existing motor and the surrounding components. This includes considering the dimensions, weight, and mounting requirements of the motor. The slide rails should be able to support the weight of the motor and any additional loads. Additionally, the slide rails should align with the mounting brackets or other attachment points of the motor.
2. Space Constraints:
The available space and layout of the existing motor installation should be considered when retrofitting motor slide rails. The slide rails should fit within the available space without interfering with other equipment or components. It may be necessary to make adjustments or modifications to accommodate the slide rails, such as rearranging surrounding equipment or repositioning existing components.
3. Installation Considerations:
The retrofitting process of motor slide rails requires careful planning and installation. It is important to follow the manufacturer’s instructions and guidelines for proper installation. This may involve disassembling parts of the existing motor installation, attaching the slide rails securely, and reassembling the components. Attention should be given to proper alignment, attachment points, and ensuring smooth movement along the slide rails.
4. Performance and Safety:
Retrofitting motor slide rails to an existing motor installation can offer improved performance and safety. The controlled linear motion provided by the slide rails can enhance the stability, positioning accuracy, and ease of maintenance of the motor. It is essential to assess the potential benefits and any safety considerations associated with retrofitting slide rails to ensure they align with the goals and requirements of the specific application.
In summary, motor slide rails can be retrofitted to existing motor installations, offering flexibility and adaptability to various setups. The retrofitting process requires considering compatibility, space constraints, installation considerations, and the potential performance and safety benefits. By carefully evaluating these factors and following proper installation procedures, motor slide rails can be successfully incorporated into existing motor setups, allowing for improved functionality and ease of maintenance.
How do motor slide rails assist in the smooth and precise adjustment of motor positions?
Motor slide rails play a crucial role in facilitating the smooth and precise adjustment of motor positions. Here’s a detailed explanation:
Motor slide rails are designed to provide a guided and adjustable platform for mounting motors. They offer several features and mechanisms that aid in achieving smooth and precise motor position adjustments.
1. Sliding Mechanism:
Motor slide rails incorporate a sliding mechanism that allows the motor to move along the rail. This sliding mechanism can consist of ball bearings, rollers, or sliding surfaces with low friction. The smooth sliding action enables easy and effortless adjustment of the motor position. It ensures that the motor can be moved with minimal resistance, reducing the risk of jarring or jerky movements that could affect the motor’s stability or alignment.
2. Position Locking:
Motor slide rails often feature position locking mechanisms to secure the motor in a desired position once it has been adjusted. These locking mechanisms can include clamps, levers, or fasteners that hold the motor firmly in place. The position locking feature ensures that the motor remains stable and prevents unintended movement or shifting during operation. It helps maintain the precise motor position achieved, even when subjected to vibrations or external forces.
3. Graduated Scales and Markings:
Many motor slide rails are equipped with graduated scales or markings along the rail or the sliding component. These scales provide reference points and measurements that assist in achieving precise motor position adjustments. By aligning the motor with the appropriate markings, users can accurately position the motor to meet specific alignment requirements or desired positions. The graduated scales enable repeatability and consistency in motor adjustments, making it easier to replicate or fine-tune motor positions when needed.
4. Fine Adjustment Mechanisms:
Some motor slide rails incorporate fine adjustment mechanisms to facilitate precise positioning of the motor. These mechanisms can include micrometer screws, threaded rods, or precision adjustment knobs. They allow for incremental and controlled movements of the motor, enabling fine-tuning of the position with high accuracy. The fine adjustment mechanisms are particularly useful when precise motor alignment is critical, such as in applications requiring tight tolerances or when aligning the motor with other components or driven equipment.
5. Stiffness and Rigidity:
Motor slide rails are designed to provide stiffness and rigidity to support the motor and maintain its position. They are often constructed from materials such as steel or aluminum that offer high strength and resistance to bending or deformation. The stiffness of the slide rails ensures that the motor remains stable and doesn’t shift or vibrate excessively during operation. It contributes to the overall precision and reliability of motor position adjustments.
By combining these features and mechanisms, motor slide rails enable smooth and precise adjustment of motor positions. They provide a guided platform that allows for easy and controlled movement of the motor, while also ensuring stability and locking the motor in the desired position. The graduated scales, fine adjustment mechanisms, and stiffness of the slide rails further enhance the precision and repeatability of motor position adjustments.
In summary, motor slide rails assist in the smooth and precise adjustment of motor positions through their sliding mechanism, position locking features, graduated scales or markings, fine adjustment mechanisms, and stiffness. These attributes collectively contribute to the ease of use, accuracy, and reliability of motor slide rail systems in achieving the desired motor positions.
What is the purpose of motor slide rails in the context of electric motor installations?
In the context of electric motor installations, motor slide rails serve several important purposes. Here’s a detailed explanation:
1. Easy Motor Installation and Removal:
Motor slide rails provide a convenient and efficient method for installing and removing electric motors. These rails are typically mounted on a motor base or mounting platform and allow the motor to slide in and out smoothly. By using motor slide rails, the motor can be easily positioned and secured in place during installation, and later removed for maintenance or replacement without the need for complex disassembly.
2. Precise Motor Alignment:
Motor slide rails facilitate precise motor alignment with the driven equipment. They allow for horizontal adjustment, ensuring that the motor shaft is parallel and co-linear with the driven shaft. This alignment is crucial for optimal performance, minimizing energy losses, and reducing wear and tear on both the motor and the driven equipment. Motor slide rails offer the flexibility to make fine adjustments to achieve the desired alignment, resulting in improved efficiency and reliability.
3. Vibration Damping and Noise Reduction:
Motor slide rails help dampen vibrations generated by electric motors during operation. Vibrations can arise from factors such as motor imbalances, misalignment, or external forces. The use of slide rails with vibration-dampening properties or by incorporating additional vibration isolation mechanisms can reduce the transmission of vibrations to the surrounding structure. This dampening effect improves overall system performance, reduces noise levels, and protects other components from excessive vibrations.
4. Maintenance and Service Accessibility:
Motor slide rails provide easy access to the motor for maintenance and service tasks. By sliding the motor along the rails, technicians can quickly reach various motor components, such as bearings, cooling fans, or electrical connections, for inspection, lubrication, or repairs. This accessibility simplifies routine maintenance procedures, reduces downtime, and improves the overall serviceability of the motor.
5. Flexibility for Motor Positioning:
Motor slide rails offer flexibility in motor positioning within the installation. They allow for adjustments in the motor’s position, both horizontally and vertically, to accommodate specific space constraints or align with existing equipment. This flexibility is particularly beneficial when retrofitting motors into existing systems or when dealing with limited space. Motor slide rails enable customization of the motor’s position to optimize performance and ensure compatibility with the application requirements.
6. Load Distribution and Stability:
Motor slide rails contribute to load distribution and stability in electric motor installations. The rails help distribute the weight of the motor evenly across the mounting platform, preventing excessive stress on specific points. This load distribution improves the overall stability of the motor and reduces the risk of structural damage or misalignment caused by uneven weight distribution.
In summary, motor slide rails serve the purpose of facilitating easy motor installation and removal, enabling precise motor alignment, dampening vibrations, providing accessibility for maintenance and service tasks, offering flexibility in motor positioning, and contributing to load distribution and stability. By utilizing motor slide rails effectively, electric motor installations can achieve improved performance, reduced downtime, and enhanced overall reliability.
editor by CX 2024-04-24
China factory China Factory 200mm Stroke Motorized Ball Screw Linear Slide Guide Rail for Translation Stage CNC Machine Actuator Guide vacuum pump distributors
Product Description
China factory 200mm stroke motorized ball screw linear Slide Xihu (West Lake) Dis. Rail for translation stage cnc machine actuator guide
Specifications
CBX1204J-ZC linear guide is semi-sealer structure, body width 42mm, high stability,compact structure,versatility feature, suitable for normal working environment, it is convenient to use single axis or multi-axis to assemble easy functional usage robotic arms for kinds of industries.
Application Area:
Precise positioning, dispensing, spray painting, visual inspection, moving, grabbing, cutting and welding, automatic assembly, automatic locking screws, palletizing, etc. Such as: PCB board detection, optical disc stacking device, parts pick and place.
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Model |
CBX-ZC Ball screw | Screw speed | 0-200mm/s |
| Profile width | 42mm | The vertical load (kg) | 15KG |
| Specifications of ball screw | 1204,1605,1610 | Horizontal load (kg) | 35KG |
| PositionaI accuracy | 0.03mm | Effective travel range | 0-1500mm |
The total length of 200mm strok linear guide rail is 326mm
(total length =stroke +126mm)
Get a discount
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| Material: | Aluminum+Stainless Steel |
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| Condition: | New |
| Warranty: | 1.5 Years |
| Customization: |
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| Currency: | US$ |
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What troubleshooting steps can be taken for common issues related to motor slide rail misalignment?
When dealing with motor slide rail misalignment, several troubleshooting steps can be taken to identify and resolve common issues. Here’s a detailed explanation:
Misalignment of motor slide rails can lead to various problems, including uneven movement, increased friction, excessive wear, and potential damage to the motor and slide rail components. Troubleshooting the issue involves a systematic approach to identify the cause of misalignment and take appropriate corrective actions. Here are some troubleshooting steps to consider:
1. Visual Inspection:
Begin by visually inspecting the motor slide rails and associated components. Look for any obvious signs of misalignment, such as visible gaps, skewed positioning, or uneven wear patterns. Check for loose or damaged mounting brackets, fasteners, or attachment points. Inspect the slide rails for any signs of damage, deformation, or excessive wear that may contribute to misalignment.
2. Measurement and Alignment:
Use precision measuring tools, such as calipers or laser alignment devices, to assess the alignment of the motor slide rails. Measure the distance between the slide rails at multiple points along their length to check for consistent spacing. Compare the measurements to the manufacturer’s specifications or alignment guidelines to identify any deviations. Adjust the positioning of the slide rails as necessary to achieve proper alignment.
3. Check Mounting Brackets and Fasteners:
Ensure that the mounting brackets and fasteners securing the motor slide rails are properly tightened. Loose brackets or fasteners can contribute to misalignment and instability. Carefully inspect the brackets and fasteners for any damage or wear that may affect their ability to maintain alignment. Tighten or replace any loose or damaged components as needed.
4. Lubrication and Friction:
Check the lubrication of the motor slide rails. Insufficient or improper lubrication can cause increased friction, leading to misalignment or uneven movement. Apply the appropriate lubricant according to the manufacturer’s recommendations. Ensure that the lubricant is evenly distributed along the slide rails and that any excess lubricant is removed to prevent accumulation of debris or contaminants.
5. Environmental Factors:
Consider environmental factors that may contribute to motor slide rail misalignment. Temperature extremes, humidity, dust, or vibration can affect the stability and alignment of the slide rails. If the environment poses challenges, consider implementing measures such as protective enclosures, seals, or vibration dampening to minimize the impact on alignment.
6. Professional Assistance:
If troubleshooting steps do not resolve the misalignment issue or if the cause is not apparent, it may be necessary to seek professional assistance. Contact the manufacturer or a qualified technician with expertise in motor slide rails for further diagnosis and guidance. They can provide specialized knowledge and tools to address complex misalignment issues.
In summary, troubleshooting misalignment issues with motor slide rails involves visual inspection, measurement, alignment adjustments, checking mounting brackets and fasteners, lubrication, considering environmental factors, and seeking professional assistance when needed. By systematically addressing these troubleshooting steps, it is possible to identify and resolve common issues related to motor slide rail misalignment, ensuring optimal performance and longevity of the motor system.
Can motor slide rails be used in outdoor or challenging environmental conditions?
Yes, motor slide rails can be used in outdoor or challenging environmental conditions. Here’s a detailed explanation:
Motor slide rails are designed to withstand a wide range of operating conditions, including outdoor or challenging environments. The specific suitability of motor slide rails for outdoor use depends on the design, materials, and protective measures incorporated into the rail system. Here are some factors to consider:
1. Material Selection:
The materials used in motor slide rails play a crucial role in determining their suitability for outdoor or challenging environments. High-quality materials, such as stainless steel, aluminum alloys, or corrosion-resistant coatings, are commonly used to enhance durability and resistance to environmental factors like moisture, UV exposure, extreme temperatures, chemicals, or abrasion. These materials help protect the slide rails from corrosion, rust, or other forms of degradation that can occur in outdoor settings.
2. Sealing and Enclosure:
In outdoor or challenging environments, motor slide rails may require additional sealing or enclosure measures to protect against dust, dirt, water ingress, or other contaminants. Weatherproof seals, gaskets, or protective covers can be employed to create a barrier between the rail system and the external environment. These measures help maintain the integrity of the motor slide rails and prevent the entry of harmful substances that could compromise their performance or longevity.
3. IP Ratings:
Motor slide rails can be designed to meet specific Ingress Protection (IP) ratings, which indicate the level of protection against solids and liquids. IP ratings are standardized codes that provide information about the degree of protection offered by the enclosure or housing of the motor slide rails. Higher IP ratings, such as IP65 or IP67, indicate a higher level of protection against dust, water, and other environmental factors. Choosing motor slide rails with suitable IP ratings ensures their ability to withstand outdoor or challenging conditions.
4. Environmental Testing and Certification:
Motor slide rails can undergo rigorous environmental testing to validate their performance and durability in challenging conditions. These tests may include exposure to extreme temperatures, moisture, salt spray, vibration, or mechanical stress. Certifications such as NEMA (National Electrical Manufacturers Association) or IEC (International Electrotechnical Commission) can provide assurance of compliance with industry standards and specifications for outdoor or demanding environmental applications.
5. Lubrication and Maintenance:
Proper lubrication and maintenance are essential for the reliable operation of motor slide rails in outdoor or challenging environments. Lubricants specifically formulated for outdoor use or resistant to extreme conditions can be applied to ensure smooth sliding and protection against wear and corrosion. Regular inspection, cleaning, and lubrication of the slide rails help maintain their performance and extend their service life in demanding environments.
6. Application Considerations:
When using motor slide rails in outdoor or challenging environments, it is important to consider the specific application requirements. Factors such as temperature extremes, exposure to chemicals or solvents, high humidity, or mechanical stress should be assessed to ensure the suitability of the slide rail system. Additionally, factors like load capacity, shock resistance, and compatibility with other equipment in the application should be considered to ensure optimal performance and safety.
Overall, motor slide rails can be designed and engineered to be used in outdoor or challenging environmental conditions. By selecting appropriate materials, incorporating sealing measures, considering IP ratings, conducting environmental testing, and implementing proper lubrication and maintenance practices, motor slide rails can provide reliable and durable performance in demanding settings. However, it is essential to carefully evaluate the specific requirements of the application and choose motor slide rails that are specifically designed and rated for outdoor or challenging environments.
In summary, motor slide rails can be used in outdoor or challenging environmental conditions through the use of suitable materials, sealing measures, IP ratings, environmental testing, and proper maintenance practices.
Can motor slide rails be used for both horizontal and vertical motor installations?
Yes, motor slide rails can be used for both horizontal and vertical motor installations. Here’s a detailed explanation:
Motor slide rails are versatile components that provide flexibility in motor positioning and alignment. They are designed to accommodate various installation orientations, including both horizontal and vertical configurations. The adaptability of motor slide rails allows them to be used in different orientations to suit the specific requirements of the motor and application.
Horizontal Motor Installations:
In horizontal motor installations, the motor slide rails are typically mounted on a base or mounting platform. The motor is then positioned on the rails and secured in place. Horizontal motor installations are commonly used in applications where the motor shaft needs to be parallel and co-linear with the driven equipment. The motor slide rails facilitate precise alignment, allowing for horizontal adjustability to achieve the desired alignment. Horizontal motor installations are prevalent in many industrial and commercial applications.
Vertical Motor Installations:
In vertical motor installations, the motor slide rails are used to support and position the motor vertically. The rails are mounted vertically on a base or mounting structure, and the motor is slid into position along the rails. Vertical motor installations are typically employed in applications where space is limited, and it is more practical or efficient to position the motor vertically. Vertical motor installations are common in situations such as pump systems, hoists, or machinery where a compact footprint is desired.
Motor slide rails designed for vertical installations may have additional features to ensure the motor’s stability and secure placement. These features can include locking mechanisms, anti-vibration pads, or other components to prevent the motor from shifting or rotating while in operation.
Whether used for horizontal or vertical motor installations, motor slide rails offer several benefits. They allow for easy motor installation and removal, precise alignment, vibration damping, maintenance accessibility, and flexibility in motor positioning. Their versatility in accommodating different installation orientations makes them suitable for a wide range of applications, providing the necessary adaptability to meet specific motor and system requirements.
In summary, motor slide rails can be used for both horizontal and vertical motor installations. They are designed to provide flexibility and ease of use in positioning and aligning motors, regardless of the installation orientation. The choice between horizontal and vertical installation depends on the specific application, space constraints, and the desired alignment and performance objectives.
editor by CX 2024-03-28
China wholesaler High Torque Customized 22mm 40W 24V DC Brushed Planetary Gear Motor for Packing Machine dc motor
Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
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The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-06-13
China Custom High Torque 36mm DC Planetary Geared Motor for Slot Machine car motor
Product Description
High torque 36mm dc planetary geared motor for slot machine
1. Features of PG36GR
Voltage: 12V 24V
Current: 0.5-1.5A
Torque: 5-50kgf.cm
Speed: 1-2500rpm
Typical applications: Auto shutter, pan/tilt camera, slot machine, money detector, coin refund devices, currency count machine, towel dispensers, automatic doors, office equipment, household appliances, automatic actuator
2. Specifications of PG36GR
Note: It’s the typical specificaitoin for reference only, We can choose DC motor with different voltage speed to meet your torque and speed requirement.
Company Profile
1. About us
Business Type: Manufacturer, Trading Company Verified
Location: ZHangZhoug, China (Mainland) Verified
Main Products: dc motor,ac motor,gear motor,stepper motor,brushless motor
Total Employees: 51 – 100 People
Total Annual Revenue: $5 Million – $10 Million
Year Established: 2014 Verified
Top 3 Markets: Western Europe 20.00% North America 15.00% Domestic Market 12.00%
Product Certifications : CE, RoSH, RoSH CE
Trademarks : NBLEISON
2. Production
1)Production line
2) Product components
Packing&Delivery
Certifications
Customer Visits
FAQ
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
| Application: | Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Drip-Proof |
| Structure and Working Principle: | Brush |
| Certification: | CE, RoHS |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-10
China Custom ZD 32, 42, 52, 62,72mm Planetary Gear Motor For Packing Machine supplier
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Parameters
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
| Application: | Motor |
|---|---|
| Layout: | Cycloidal |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Size: | 32, 42, 52, 62,72mm |
| Manipulate Way: | Forced Manipulation |
| Customization: |
Available
| Customized Request |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-05-08
China OEM 80mm 80st Three Phase Right Angle Planetary Gearbox Gear Electric DC Brushless AC Servo Motor 220V for Sewing Machine motor armature
Product Description
80mm AC servo motor with Planetary Gearbo
Sepcification:
Details Images:
1. who are we?
We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.
3.what can you buy from us?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
4. why should you buy from us not from other suppliers?
Professional one-to-1 motor customized . The world’s large enterprise of choice for high quality suppliers . ISO9001:2008 quality management system certification, through the CE, ROHS certification.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese
| Speed: | Low Speed |
|---|---|
| Function: | Control |
| Certification: | ISO9001, CE RoHS |
| Brand: | Jkongmotor |
| Transport Package: | Export Carton |
| Origin: | China |
| Samples: |
US$ 320/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-04-18
China JWD 180w Low Noise Single Phase Gear Motor 220V 100mm Packing Machine Ac Induction Motor motor engine
Guarantee: 1 Calendar year
Model Quantity: 100YYJT180-three
Type: Induction Motor
Frequency: 50/60HZ
Phase: Solitary-phase
Protect Characteristic: Absolutely Enclosed, Enclosed
AC Voltage: 220V
Performance: IE 2
Solution Title: AC Electrical Motor
Shade: grey or silver
Certification: CCC,ce
Usage: Printing, Health-related Machinery Gear,Packing Equipment
Speed: 1300-1550r/min
Sound: Low Sounds Degree
Present: 1.5-1.6A
Rated torque: 12320-14700gf.cm
Deal: Carton
Packaging Particulars: stick to purchase!
Port: NingBo/ZheJiang
Merchandise Description And Features Small gear motor collection are in a continual operation, getting benefits of sound cost-free, HUXIHU (WEST LAKE) DIS. Brush Dc Motor 48v 96v 10kw 15kw Motor For EV Car significantly less strength use, greater precision and increased efficiency. They implement to transmission of automobile-and semi-auto-equipments use as precision transportation,raise,print,pack,medicine，food, Business motor 3 Phase Single stage Electrical Motor with solid iron housing for axial admirer electron and so forth. They also apply really significantly to supporting devices this kind of as motion picture and Television set equipments,stage lighting and physique – building apparatus and so on. FAQ Q. Are you a manufactuer or investing company?A:We are company. Q:How prolonged is the manufacturing direct time?A:Typically inside 3 days,up to the purchase amount. Q:Can you do OEM?A:Indeed,we can do OEM as lengthy as sample or drawing is presented. Q: What is the warranty?A:twelve months right after cargo,we will be responsible for any top quality issues for our motors. Q: What payment phrases do you have?A: T/T ,L/C, JD-electrical power MYH-4621F 4008 external rotor motor flat dc servo gimbal brushless industrial robot arm rc motor with encoder Paypal,Western Union.
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by czh 2023-02-19
China HanBuild 80SSP100 Servo motor driver with brake CNC kit ASD2100 220V 3.3N.m 5.4A 6000rpm Cutting Machine 80 ac servo motor 1000w car motor
Warranty: 3months-1year
Design Amount: 80SSP100-ASD2100
Sort: Asynchronous Motor
Section: Solitary-section
Protect Feature: Drip-proof
AC Voltage: 208-230 / 240 V
Effectiveness: IE 1
Item identify: 80SSP100-ASD2100
Material: Metal
Colour: silver
Measurement: eighty*80*180cm
Bodyweight: 6.2kg
Packaging Information: eighty*80*134/piece
Product Requirements
| Product name | 80SSP100-ASD2100 | Motor length | 180mm | |
| Material | Steel | electric recent | 5.4A | |
| Hold torque | 3.3N.m | Resistance | 0.6 Ohm | |
| Size | 80*80*180MM | Lead wrie | 4 | |
| Color | silver | Weight | 6.2Kg |
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-02-19