Product Description
What is applications use gear motor?
Electric gear motors are used in various applications that require for high output torque and low output rotation speed.
What is gear motor?
Gear motor is combined electric motor with gear reducer box.
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GPG motor can improve your business.
Taibang gear motor is ideal drive for all kinds of industrial automation products for both industrial and commercial application.
What you can be provided by us is steady quality products(quite and efficient performance gear motor) and engineering solution.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV medium gear motors, planetary gear motor,worm gear motor,right angle solid and hollow shaft gear motor, etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
1)The stator is made of high quality low carbon steel seamless steel tube and ferrite permanent magnet.
2)The rotor consists of silicon steel sheet,copper coil,commutator and insulating material,etc.
3)The rotor shaft is made of high performance medium carbon alloy steel and processed by special technics.There are round shaft and gear shaft.
4)The bearing and oil seal is selected from well-known brand to ensure good running performance and sealing effect.
5)The wire is made from high temperature resistant and flame retardant material.
Should you any questions,please feel free to contact Ms Susan Liu directly.
Please leave message or send inquiry.I will be back to you asap.
Model Instruction
| Model | Gear Head | Rated Power |
Voltage |
Ampere | Speed | Torque | Shell Diameter | Motor Height |
| W | V | A | r/min | mN.m | mm | 08 | ||
|
GDM08-SC |
4GN | 30 | 12 | 4.6 | 1500 | 190.9 | Φ69 | 105 |
| 1800 | 159.08 | |||||||
| 2200 | 130.2 | |||||||
| 24 | 2.1 | 1500 | 190.9 | |||||
| 1800 | 159.08 | |||||||
| 2200 | 130.2 |
| Reduction Ratio | L1 | L2 | L3 |
| 1:3~1:20 | 105mm | 32mm | 137mm |
| 1:25~1:300 | 105mm | 44mm | 149mm |
FAQ
Q: How about your company?
A:We are gear motor factory located in HangZhou city of China and established in 1995.We have more than 1200 workers.Our main product is AC micro gear motor 6W to 250W, AC small gear motor 100W to 3700W,brush DC motor 10W to 400W,brushless motor 10W to 750W,drum motor 60W to 3700W ,planetary gearbox , and worm gearbox,etc.
Q: How to choose a suitable motor?
A:If you have gear motor pictures or drawings to show us, or you tell us detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can suggest suitable motor per your request .
Q: Can you make the gear motor with customize specifications ?
Yes, we can customize per your request for the voltage, speed, torque and shaft size and shape. If you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivery by sea ,the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: I am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us ?
A: You can send us enquiry .
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 85/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by CX 2023-11-22
China OEM Wholesale Price Helical Gear High Precision 3-5 Arcmin Planetary Gearbox Speed Reducer wholesaler
Product Description
Wholesale Price Helical Gear High Precision 3-5 Arcmin Planetary Gearbox Speed Reducer
PAR gearbox
1. The spiral bevel gear reversing mechanism realizes right angle steering output
2. The installation distance of spiral bevel gear pair can be adjusted, and the working sound is lower
3. The grinding bevel gear pair can be selected, and the working sound is more stable and quiet
4. Integrated design, high precision and high rigidity
5. The double support cage planet carrier structure has high reliability and is suitable for high-speed and frequent forward and reverse rotation
6. Compared with the corresponding square fuselage series, it has the same performance and higher cost performance
7. Coupling meter, more connection options, keyway can be opened
8. Helical gear transmission, low return clearance and more accurate positioning
9.Size range:140-180 mm
10.Ratio range:3-100
11.Precision range:3-5arcmin (P1); 5-8arcmin (P2)
Product Parameters
| Specifications | PAR140 | PAR180 | |||
| Technal Parameters | |||||
| Max. Torque | Nm | 1.5times rated torque | |||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||
| Max. Radial Load | N | 9400 | 14500 | ||
| Max. Axial Load | N | 4700 | 7250 | ||
| Torsional Rigidity | Nm/arcmin | 47 | 130 | ||
| Max.Input Speed | rpm | 6000 | 6000 | ||
| Rated Input Speed | rpm | 3000 | 3000 | ||
| Noise | dB | ≤68 | ≤68 | ||
| Average Life Time | h | 20000 | |||
| Efficiency Of Full Load | % | L1≥95% L2≥90% | |||
| Return Backlash | P1 | L1 | arcmin | ≤5 | ≤5 |
| L2 | arcmin | ≤7 | ≤7 | ||
| P2 | L1 | arcmin | ≤8 | ≤8 | |
| L2 | arcmin | ≤10 | ≤10 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 23.5 | 69.2 |
| 4 | Kg*cm2 | 21.5 | 68.6 | ||
| 5 | Kg*cm2 | 21.5 | 68.6 | ||
| 7 | Kg*cm2 | 21.5 | 68.6 | ||
| 8 | Kg*cm2 | 20.5 | / | ||
| 10 | Kg*cm2 | 20.1 | 66.2 | ||
| 14 | Kg*cm2 | / | 68.6 | ||
| 20 | Kg*cm2 | / | 68.6 | ||
| L2 | 25 | Kg*cm2 | 6.88 | 23.8 | |
| 30 | Kg*cm2 | 7.1 | 22.2 | ||
| 35 | Kg*cm2 | 6.88 | 22.2 | ||
| 40 | Kg*cm2 | 6.88 | 22.2 | ||
| 50 | Kg*cm2 | 6.88 | 22.2 | ||
| 70 | Kg*cm2 | 6.88 | 22.2 | ||
| 100 | Kg*cm2 | 6.34 | 21.6 | ||
| Technical Parameter | Level | Ratio | PAR140 | PAR180 | |
| Rated Torque | L1 | 3 | Nm | 360 | 880 |
| 4 | Nm | 480 | 1100 | ||
| 5 | Nm | 480 | 1100 | ||
| 7 | Nm | 480 | 1100 | ||
| 8 | Nm | 440 | / | ||
| 10 | Nm | 360 | 1100 | ||
| L2 | 14 | Nm | / | 1100 | |
| 20 | Nm | / | 1100 | ||
| 25 | Nm | 480 | 1100 | ||
| 30 | Nm | 360 | 880 | ||
| 35 | Nm | 480 | 1100 | ||
| 40 | Nm | 480 | 1100 | ||
| 50 | Nm | 480 | 1100 | ||
| 70 | Nm | 480 | 1100 | ||
| 100 | Nm | 360 | 1100 | ||
| Degree Of Protection | IP65 | ||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||
| Weight | L1 | kg | 20.8 | 41.9 | |
| L2 | kg | 26.5 | 54.8 | ||
Company Profile
Packaging & Shipping
1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.how to choose the suitable planetary gearbox?
First of all,we need you to be CZPT to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Textile Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Helical Gear |
| Step: | Double-Step |
| Samples: |
US$ 1969/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX 2023-11-15
China Best Sales DC Micro Metal Worm Gear Motor Double Dual Shafts Gearbox motor efficiency
Product Description
Quiet stable and reliable for long life operation
| Motor type | 63ZYT-125-24 | |
| Protection grade | IP50 | |
| Duty cycle | S1 (100%) | |
| Rated voltage | 24 | V |
| Rated current | 4.9 | A |
| Input power | 117.6 | W |
| No-load current | 0.4 | A |
| Rated torque | 0.27 | Nm |
| Rated speed | 3300 | ±10% rpm |
| Rated output power | 93.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Maximum torque | 1.3 | ±10% Nm |
| Maximum current | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Maximum power | 245 | W |
| Maximum shell temperature | 85 | ºC |
| Weight | 1.7 | Kg |
| Planetary gear box | F1130 | |
| Protection grade | IP65 | |
| Reduction ratio | 710.5:1 | |
| Rated torque | 120 | Nm |
| Maximum torque | 180 | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Smart | Smart top 28 | |
| Grease temperature range | -20 to 160 | ºC |
| Function: | Control, Driving |
|---|---|
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Certification: | ISO9001, CCC, CE |
| Brand: | Jintian |
| Maximum Current: | 23 |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-10-19
China Good quality 12V 1-4nm. M Pm DC Planetary Gear Motor with Gearbox with Good quality
Product Description
12V 1-4nM.m PM DC Planetary Gear Motor With Gearbox
Product Description
Can be customized
12V DC gear motor
Rated torque: 147rpm
Rated power: 7W or Customize
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD032032-16 | 12.0 | 337 | 235 | 303 | 715 | 1229 | 121 | 81.6 | 65000 | 250000 | 16 | 39.1 |
| ZWBMD032032-24 | 12.0 | 225 | 235 | 202 | 715 | 1843 | 181 | 65000 | 250000 | 24 | ||
| ZWBMD032032-33 | 12.0 | 163 | 235 | 147 | 715 | 2534 | 249 | 60000 | 200000 | 33 | ||
| ZWBMD032032-67 | 12.0 | 80 | 270 | 72 | 715 | 3392 | 333 | 91.6 | 65000 | 250000 | 67 | 49.1 |
| ZWBMD032032-94 | 12.0 | 57 | 270 | 52 | 715 | 4759 | 467 | 65000 | 250000 | 94 | ||
| ZWBMD032032-133 | 12.0 | 41 | 270 | 36 | 715 | 6733 | 660 | 65000 | 250000 | 133 | ||
| ZWBMD032032-188 | 12.0 | 29 | 270 | 26 | 715 | 9518 | 933 | 60000 | 200000 | 188 | ||
| ZWBMD032032-272 | 12.0 | 20 | 300 | 18 | 720 | 10328 | 1013 | 101.6 | 80000 | 300000 | 272 | 59.1 |
| ZWBMD032032-383 | 12.0 | 14 | 300 | 13 | 720 | 14542 | 1426 | 80000 | 300000 | 383 | ||
| ZWBMD032032-540 | 12.0 | 10 | 300 | 9 | 720 | 20503 | 2011 | 80000 | 300000 | 540 | ||
| ZWBMD032032-763 | 12.0 | 7 | 300 | 6 | 720 | 28970 | 2841 | 80000 | 300000 | 763 | ||
| ZWBMD032032-1076 | 12.0 | 5 | 300 | 5 | 720 | 4 0571 | 4007 | 70000 | 250000 | 1076 | ||
above specifications just for reference and customizable according to requirements.
Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Product details show
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Power Liftgate |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX 2023-05-11
China best 16mm OEM Electric DC Small Planetary Gearbox Gearmotor Reducer 24V 12 V Low Rpm Gear Motor manufacturer
Product Description
Product Description
Brushless gear motor , high efficiency and energy saving
Speed reduction ratio is optional
The external scheme can be used in bulk sorting and transportation
The drum motor is customized for the conveying line
With brushless gear motor, 50 kg load can be easily driven
Integrated photoelectric input and output ports, easier field wiring
15 internal rotating speeds and 7 external rotating speeds
Product Parameters
Detailed Photos
FAQ
Q: How to order?
A: send us inquiry → receive our quotation → negotiate details → confirm the sample → sign contract/deposit → mass production → cargo ready → balance/delivery → further cooperation.
Q: How about Sample order?
A: Sample is available for you. please contact us for details. Contact us
Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other shipping ways are also available, please contact us if you need ship by the other shipping way.
Q: How long is the deliver?
A: Devliver time depends on the quantity you order. usually it takes 15-25 working days.
Q: My package has missing products. What can I do?
A: Please contact our support team and we will confirm your order with the package contents.We apologize for any inconveniences.
Q: How to confirm the payment?
A: We accept payment by T/T, PayPal, the other payment ways also could be accepted,Please contact us before you pay by the other payment ways. Also 30-50% deposit is available, the balance money should be paid before shipping.
| Application: | Machine Tool |
|---|---|
| Speed: | 5-1000r/Min |
| Number of Stator: | Single-Phase |
| Function: | Driving |
| Casing Protection: | Totally Enclosed |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-04-28
China OEM 80mm 80st Three Phase Right Angle Planetary Gearbox Gear Electric DC Brushless AC Servo Motor 220V for Sewing Machine motor armature
Product Description
80mm AC servo motor with Planetary Gearbo
Sepcification:
Details Images:
1. who are we?
We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.
3.what can you buy from us?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
4. why should you buy from us not from other suppliers?
Professional one-to-1 motor customized . The world’s large enterprise of choice for high quality suppliers . ISO9001:2008 quality management system certification, through the CE, ROHS certification.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese
| Speed: | Low Speed |
|---|---|
| Function: | Control |
| Certification: | ISO9001, CE RoHS |
| Brand: | Jkongmotor |
| Transport Package: | Export Carton |
| Origin: | China |
| Samples: |
US$ 320/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-04-18
China 28mm 12V 24V Brushless DC Planetary Gear Motor Planetary Gearbox BLDC Motor 12 24 Volt motorbase
Merchandise Description
| BG 28BL DC Brushless Motor | |
| Environmental Situations | -20ºC~50ºC |
| Insulation Clase | B |
| Protection course | IP44 |
| Sounds | ≤65dB |
| Variety of Poles/ phases | eight/three |
| Lifespan | >5000h |
| Electrical Specs | |||||||||
| Product | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Electricity | Pace | Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28BL01 | twelve | four.3 | 4200 | .01 | .55 | 5000 | .fourteen | .09 | three.2 |
| BG 28BL02 | 24 | four.five | 4400 | .01 | .3 | 5000 | .09 | .one | two.1 |
| We can also customize products in accordance to client requirements. | |||||||||
| Planetary Gear Motor Technological Info-BG | ||||||||
| Ratio | four | fourteen | 19 | 27 | 51 | 71 | one hundred | 139 |
| NO-load velocity | 1200 | 367 | 260 | one hundred eighty | 96 | 70 | fifty | 36 |
| Rated speed(rpm) | 1050 | 300 | 155 | a hundred and fifty five | eighty | 59 | forty two | thirty |
| Rated torque(N.m) | .03 | .1 | .thirteen | .eighteen | .3 | .five | .6 | .nine |
Proven in 1994, HangZhou BG Motor Factory is a skilled company of brushless DC motors, brushed DC motors, planetary equipment motors, worm gear motors, Universal motors and AC motors. We have a plant region of 6000 sq. meters, numerous patent certificates, and we have the impartial design and improvement capabilities and robust complex drive, with an once-a-year output of far more than 1 million models. Since the commencing of its establishment, BG motor has centered on the overall solution of motors. We manufacture and design and style motors, supply skilled personalized providers, react quickly to consumer requirements, and actively support customers to fix issues. Our motor products are exported to twenty countries, like the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and many others.
Our founder, Mr. Sunshine, has more than forty a long time of knowledge in motor technological innovation, and our other engineers also have a lot more than 15 years of expertise, and 60% of our employees have far more than 10 several years of experience, and we can assure you that the good quality of our motors is prime notch.
The goods include AGV, underwater robots, robots, stitching equipment industry, cars, health-related equipment, automatic doors, lifting equipment, industrial equipment and have a broad variety of programs.
We attempt for CZPT in the high quality of every single solution, and we are only a modest and innovative producer.
Our vision: Push the entire world forward and make daily life better!
Q:1.What type of motors can you supply?
A:At existing, we mostly produce brushless DC motors, brush DC motors, AC motors, Universal Motors the electrical power of the motor is less than 5000W, and the diameter of the motor is not far more than 200mm
Q:2.Can you send me a cost record?
A:For all of our motors, they are custom-made based on various requirements like life time, sounds,voltage,and shaft and so on. The price tag also varies in accordance to once-a-year amount. So it really is genuinely tough for us to supply a price listing. If you can share your thorough specifications and annual quantity, we’ll see what offer we can supply.
Q:3.Can l get some samples?
A:It is dependent. If only a number of samples for personalized use or substitute, I am frightened it’ll be tough for us to supply since all of our motors are custom made created and no inventory obtainable if there are no even more demands. If just sample tests just before the formal get and our MOQ,price tag and other conditions are suitable,we’d really like to offer samples.
This fall:Can you give OEM or ODM service?
A:Indeed,OEM and ODM are equally accessible, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l check out your manufacturing unit before we spot an get?
A:welcome to visit our manufacturing facility,use every single delighted if we have the possibility to know every other more.
Q:6.What is actually the direct time for a typical order?
A:For orders, the standard direct time is 15-20 days and this time can be shorter or for a longer time dependent on the different model,period and amount.
|
/ Piece | |
2 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| BG 28BL DC Brushless Motor | |
| Environmental Conditions | -20ºC~50ºC |
| Insulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of Poles/ phases | 8/3 |
| Lifespan | >5000h |
###
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28BL01 | 12 | 4.3 | 4200 | 0.01 | 0.55 | 5000 | 0.14 | 0.09 | 3.2 |
| BG 28BL02 | 24 | 4.5 | 4400 | 0.01 | 0.3 | 5000 | 0.09 | 0.1 | 2.1 |
| We can also customize products according to customer requirements. | |||||||||
###
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 4 | 14 | 19 | 27 | 51 | 71 | 100 | 139 |
| NO-load speed | 1200 | 367 | 260 | 180 | 96 | 70 | 50 | 36 |
| Rated speed(rpm) | 1050 | 300 | 155 | 155 | 80 | 59 | 42 | 30 |
| Rated torque(N.m) | 0.03 | 0.1 | 0.13 | 0.18 | 0.3 | 0.5 | 0.6 | 0.9 |
|
/ Piece | |
2 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| BG 28BL DC Brushless Motor | |
| Environmental Conditions | -20ºC~50ºC |
| Insulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of Poles/ phases | 8/3 |
| Lifespan | >5000h |
###
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power | Speed | Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28BL01 | 12 | 4.3 | 4200 | 0.01 | 0.55 | 5000 | 0.14 | 0.09 | 3.2 |
| BG 28BL02 | 24 | 4.5 | 4400 | 0.01 | 0.3 | 5000 | 0.09 | 0.1 | 2.1 |
| We can also customize products according to customer requirements. | |||||||||
###
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 4 | 14 | 19 | 27 | 51 | 71 | 100 | 139 |
| NO-load speed | 1200 | 367 | 260 | 180 | 96 | 70 | 50 | 36 |
| Rated speed(rpm) | 1050 | 300 | 155 | 155 | 80 | 59 | 42 | 30 |
| Rated torque(N.m) | 0.03 | 0.1 | 0.13 | 0.18 | 0.3 | 0.5 | 0.6 | 0.9 |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-04-03
China 12V 24V 90V 6W 10W 15W 25W 40W 60W 90W120W 200W 300W High Torque Low Speed Brush DC Gear Motor With Right Angle Gearbox wholesaler
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Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh2023-02-15
China High-precision planetary gear reducer Straight gear with stepping servo motor gearbox brushless motor
Merchandise Description
Choice example: PLMD90-10-S2-HT3-SIEMENS1FT604-4AF71
Types and Applications
PLMD
(Regular)
Cycle Programs (ED≤60%)
Hugely dynamic purposes
Large positioning precision
Reverse operation
PLMD+ Higher PRECISION
Application of steady operation (ED≤60%)
Substantial rated pace
Temperature-sensitive applications
Substantial quality management transmission
Specialized data
PLMD 60/PLMD+60 Level 1
| STAGE | Level one | |||||||||
| Reduction ratio | i | 3 | 4 | 5 | 6 | seven | 8 | 10 | ||
| Rated output torque | T2N | Nm | fifty five | fifty | 60 | 55 | 50 | forty five | forty | |
| in.lb | 487 | 443 | 531 | 487 | 443 | 398 | 354 | |||
| Emergency braking torque Allow 1000 instances in the operating daily life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
| in.lb | ||||||||||
| Rated input velocity (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Maximum input pace | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Maximum return clearance | jt | arcmin | PLMD 60≤5ARCMIN PLMD+ 60≤3ARCMIN custom made≤1 ARCMIN | |||||||
| No-load minute (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | .9 | .seven | .six | .5 | .four | .3 | .three | |
| in.lb | 8. | six.2 | 5.3 | four.4 | 3.five | 2.seven | two.seven | |||
| Torsional rigidity | C t21 | Nm/ arcmin | 4 | |||||||
| in.lb / arcmin | 31 | |||||||||
| Maximum radial drive | F 2AMAX | N | 1600 | |||||||
| lbf | 360 | |||||||||
| Maximum axial pressure | F 3RMAX | N | 400 | |||||||
| lbf | 90 | |||||||||
| Maximum roll torque | M 2KMax | Nm | 152 | |||||||
| in.lb | 1345 | |||||||||
| existence span | Lh | hr | ≥20000 | |||||||
| Performance at complete load | η | % | 1STAGE≥97/2STAGE≥95 | |||||||
| Ambient temperature | ºC | -15~forty | ||||||||
| F | 5~forty | |||||||||
| The greatest allowable temperature of the shell | ºC | +90 | ||||||||
| F | 194 | |||||||||
| Lubricating | Life Lubrication | |||||||||
| The path of rotation | Input and output in the identical path | |||||||||
| Defense level | IP65 | |||||||||
| Set up route | Any | |||||||||
| Doing work sound(i=ten and n1=3000rpm no load) | LPA dB(A) | ≤58 | ||||||||
| Moment of inertia | J1 | Kg.cm2 | .sixteen | .fourteen | .thirteen | .thirteen | .thirteen | .13 | .thirteen | |
| 10-3in.lb.stwo | .14 | .twelve | .eleven | .11 | .11 | .11 | .eleven | |||
|
US $500 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Stepper Motor/Servo Motor |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Step: | Single Step |
| Precision: | High |
| Transport Package: | Cartons |
| Specification: | *** |
###
| STAGE | Level 1 | |||||||||
| Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||
| Rated output torque | T2N | Nm | 55 | 50 | 60 | 55 | 50 | 45 | 40 | |
| in.lb | 487 | 443 | 531 | 487 | 443 | 398 | 354 | |||
| Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
| in.lb | ||||||||||
| Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Maximum return clearance | jt | arcmin | PLMD 60≤5ARCMIN PLMD+ 60≤3ARCMIN custom made≤1 ARCMIN | |||||||
| No-load moment (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 0.9 | 0.7 | 0.6 | 0.5 | 0.4 | 0.3 | 0.3 | |
| in.lb | 8.0 | 6.2 | 5.3 | 4.4 | 3.5 | 2.7 | 2.7 | |||
| Torsional rigidity | C t21 | Nm/ arcmin | 4 | |||||||
| in.lb / arcmin | 31 | |||||||||
| Maximum radial force | F 2AMAX | N | 1600 | |||||||
| lbf | 360 | |||||||||
| Maximum axial force | F 3RMAX | N | 400 | |||||||
| lbf | 90 | |||||||||
| Maximum roll torque | M 2KMax | Nm | 152 | |||||||
| in.lb | 1345 | |||||||||
| life span | Lh | hr | ≥20000 | |||||||
| Efficiency at full load | η | % | 1STAGE≥97/2STAGE≥95 | |||||||
| Ambient temperature | ºC | -15~40 | ||||||||
| F | 5~40 | |||||||||
| The maximum allowable temperature of the shell | ºC | +90 | ||||||||
| F | 194 | |||||||||
| Lubricating | Life Lubrication | |||||||||
| The direction of rotation | Input and output in the same direction | |||||||||
| Protection level | IP65 | |||||||||
| Installation direction | Any | |||||||||
| Working noise(i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | ||||||||
| Moment of inertia | J1 | Kg.cm2 | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 | 0.13 | 0.13 | |
| 10-3in.lb.s2 | 0.14 | 0.12 | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 | |||
|
US $500 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Stepper Motor/Servo Motor |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Step: | Single Step |
| Precision: | High |
| Transport Package: | Cartons |
| Specification: | *** |
###
| STAGE | Level 1 | |||||||||
| Reduction ratio | i | 3 | 4 | 5 | 6 | 7 | 8 | 10 | ||
| Rated output torque | T2N | Nm | 55 | 50 | 60 | 55 | 50 | 45 | 40 | |
| in.lb | 487 | 443 | 531 | 487 | 443 | 398 | 354 | |||
| Emergency braking torque Allow 1000 times in the working life of the gearbox |
T2NOt | Nm | 3 x NOM.Output | |||||||
| in.lb | ||||||||||
| Rated input speed (T2N, 20°C ambient temperature) |
N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Maximum input speed | n 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Maximum return clearance | jt | arcmin | PLMD 60≤5ARCMIN PLMD+ 60≤3ARCMIN custom made≤1 ARCMIN | |||||||
| No-load moment (nt=3000rmp, gearbox 20°C) |
T 012 | Nm | 0.9 | 0.7 | 0.6 | 0.5 | 0.4 | 0.3 | 0.3 | |
| in.lb | 8.0 | 6.2 | 5.3 | 4.4 | 3.5 | 2.7 | 2.7 | |||
| Torsional rigidity | C t21 | Nm/ arcmin | 4 | |||||||
| in.lb / arcmin | 31 | |||||||||
| Maximum radial force | F 2AMAX | N | 1600 | |||||||
| lbf | 360 | |||||||||
| Maximum axial force | F 3RMAX | N | 400 | |||||||
| lbf | 90 | |||||||||
| Maximum roll torque | M 2KMax | Nm | 152 | |||||||
| in.lb | 1345 | |||||||||
| life span | Lh | hr | ≥20000 | |||||||
| Efficiency at full load | η | % | 1STAGE≥97/2STAGE≥95 | |||||||
| Ambient temperature | ºC | -15~40 | ||||||||
| F | 5~40 | |||||||||
| The maximum allowable temperature of the shell | ºC | +90 | ||||||||
| F | 194 | |||||||||
| Lubricating | Life Lubrication | |||||||||
| The direction of rotation | Input and output in the same direction | |||||||||
| Protection level | IP65 | |||||||||
| Installation direction | Any | |||||||||
| Working noise(i=10 and n1=3000rpm no load) | LPA dB(A) | ≤58 | ||||||||
| Moment of inertia | J1 | Kg.cm2 | 0.16 | 0.14 | 0.13 | 0.13 | 0.13 | 0.13 | 0.13 | |
| 10-3in.lb.s2 | 0.14 | 0.12 | 0.11 | 0.11 | 0.11 | 0.11 | 0.11 | |||
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by czh 2023-01-21
China Geared Motor Planetary DC Gear Motor, Gearbox Motor DC Micro Motor motorbase
Solution Description
Silent secure and reputable for long lifestyle operation
| Motor type | 63ZYT-125-24 | |
| Security grade | IP50 | |
| Obligation cycle | S1 (one hundred%) | |
| Rated voltage | 24 | V |
| Rated existing | four.9 | A |
| Enter energy | 117.six | W |
| No-load current | .4 | A |
| Rated torque | .27 | Nm |
| Rated speed | 3300 | ±10% rpm |
| Rated output electricity | ninety three.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Highest torque | 1.3 | ±10% Nm |
| Maximum present | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Greatest energy | 245 | W |
| Highest shell temperature | eighty five | ºC |
| Excess weight | one.7 | Kg |
| Planetary gear box | F1130 | |
| Defense quality | IP65 | |
| Reduction ratio | 710.5:1 | |
| Rated torque | 120 | Nm |
| Highest torque | a hundred and eighty | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Intelligent | Smart top 28 | |
| Grease temperature selection | -20 to 160 | ºC |
|
US $85-130 / Piece | |
50 Pieces (Min. Order) |
###
| Function: | Control, Driving |
|---|---|
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Certification: | ISO9001, CCC, CE |
| Brand: | Jintian |
| Power: | 117.6W |
###
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor type | 63ZYT-125-24 | |
| Protection grade | IP50 | |
| Duty cycle | S1 (100%) | |
| Rated voltage | 24 | V |
| Rated current | 4.9 | A |
| Input power | 117.6 | W |
| No-load current | 0.4 | A |
| Rated torque | 0.27 | Nm |
| Rated speed | 3300 | ±10% rpm |
| Rated output power | 93.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Maximum torque | 1.3 | ±10% Nm |
| Maximum current | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Maximum power | 245 | W |
| Maximum shell temperature | 85 | ºC |
| Weight | 1.7 | Kg |
| Planetary gear box | F1130 | |
| Protection grade | IP65 | |
| Reduction ratio | 710.5:1 | |
| Rated torque | 120 | Nm |
| Maximum torque | 180 | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Smart | Smart top 28 | |
| Grease temperature range | -20 to 160 | ºC |
|
US $85-130 / Piece | |
50 Pieces (Min. Order) |
###
| Function: | Control, Driving |
|---|---|
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Certification: | ISO9001, CCC, CE |
| Brand: | Jintian |
| Power: | 117.6W |
###
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Motor type | 63ZYT-125-24 | |
| Protection grade | IP50 | |
| Duty cycle | S1 (100%) | |
| Rated voltage | 24 | V |
| Rated current | 4.9 | A |
| Input power | 117.6 | W |
| No-load current | 0.4 | A |
| Rated torque | 0.27 | Nm |
| Rated speed | 3300 | ±10% rpm |
| Rated output power | 93.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Maximum torque | 1.3 | ±10% Nm |
| Maximum current | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Maximum power | 245 | W |
| Maximum shell temperature | 85 | ºC |
| Weight | 1.7 | Kg |
| Planetary gear box | F1130 | |
| Protection grade | IP65 | |
| Reduction ratio | 710.5:1 | |
| Rated torque | 120 | Nm |
| Maximum torque | 180 | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Smart | Smart top 28 | |
| Grease temperature range | -20 to 160 | ºC |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2023-01-09