Product Description
Heavy load domestic high quality linear guide and linear blocks
Company Profile
HangZhou Wangong Precision Machinery Co., Ltd.
About US: Professional producing Ball screw, Linear guide, linear shaft, Linear roller guide and linear motion bearings
HangZhou Wangong Precision Machinery Co., Ltd was founded in 2008 and is located in HangZhou City, ZHangZhoug Pro. China. We ahve built a R&D and profuction base of more than 52000m2 , Our expertise lies in manufacturing precision transmission components, As a distinguished high-tech enterprise, we seamlessly integrate research and development, production, sales, and service. We have successfully incorporated advanced equipment and cutting-edge technologies from renowned countries like Germany, Japan and ZheJiang .
Product Description
1,Intruduction
Our domestic square linear rail is very easy to interchange each other, or CHINAMFG parts. Because our size are the same as CHINAMFG brand. Therefore You will save the cost, but can be up to your requirement’s quality.
Linear guide is consisted of rail, block, rolling elements, retainer, recirculator, seal etc. By using the rolling elements, such as balls or rollers between the rail and block, the linear guide can achieve high precision linear motion. Linear guide block is divied to flange type and slim type without flange.or Seal type block, Standard type block, Double bearing type block, Short type block. Also,
linear block is divided to high load capacity with standard block lenth and ultra high load capacity with longer block length.
2, All kinds of heavy load linear guides and blocks
HGH-CA | HGW-CC | EGH-CA/SA |
HGH-HA | HGW-HC | EGW-CA/SA |
3,Products specifications
Brand name | ERSK, (they are able to interchange into CHINAMFG linear guide and blocks) |
Product name | Linear guide and block |
Model no. | HGH/HGW/EGH/EGW |
Material | S55C high carbon steel |
Service | after-sale service and technical assistance as per customer’s requirement and needs. Customers are always given quickly support. |
Length | Max:6000mm, other length as your requirement |
Delivery time | Base on customer required quantity,by negotiated |
Products packing | Plastic bag+box case or wooden case, or according to customer’s requestment |
Sample | Sample order could be available |
Payment terms | T/t or L/C are available for large orders, Paypal and West Union for small orders |
Shipping method | DHL,UPS,TNT,FEDEX,EMS,Airfreight and by sea, By negotiated |
Quality | ISO9001-2008 |
4, Data sheet
Related products
ERSK manufacturer main products
Our Advantages
As a distinguished high-tech enterprise, we seamlessly integrate research and development, production, sales, and service. We have successfully incorporated advanced equipment and cutting-edge technologies from renowned countries like Germany, Japan, and ZheJiang . Our commitment to innovation has led to the acquisition of multiple product design patents, and we proudly adhere to ISO9001 certification standards.
Our service
Our Team:
Professional technicians, high-quality production workers, 24-hour salespersons
OUR PHILOSOPHY:
Integrity is at the core of our values, and providing excellent
service is our top priority. We begin by understanding your
needs and strive to ensure your utmost satisfaction, forging a mutually beneficial relationship.
OUR MISSION:
Through technology and innovation, we strive to enhance
product quality and deliver exceptional products and services
to you.
OUR VISION:
We are firmly dedicated to CHINAMFG the pinnacle of highquality standards and venturing into the realm of world-class
advanced manufacturing industries.
We are excited about the opportunity to work with you and
exceed your expectations.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, Machines |
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Material: | S55c |
Structure: | Linear Motion Transmission |
Samples: |
US$ 20/Meter
1 Meter(Min.Order) | Order Sample linear motion guide rail
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any energy efficiency benefits associated with specific types of motor slide rails?
Yes, specific types of motor slide rails can offer energy efficiency benefits. Here’s a detailed explanation:
The energy efficiency of motor slide rails is primarily influenced by their design, materials, and features. While the slide rails themselves do not directly impact the energy efficiency of the motor, certain characteristics can contribute to overall system efficiency. Here are some factors to consider:
1. Friction and Smooth Movement:
Motor slide rails that are designed to reduce friction and enable smooth movement can contribute to energy efficiency. By minimizing frictional forces, the motor requires less energy to overcome resistance and move along the slide rails. This can result in improved overall efficiency and reduced energy consumption.
2. Lubrication and Maintenance:
Proper lubrication of motor slide rails is crucial for minimizing friction and optimizing energy efficiency. Well-lubricated slide rails can reduce wear and frictional losses, allowing the motor to operate more efficiently. Regular maintenance, including lubricant checks and replacements, ensures that the slide rails maintain their energy-efficient performance over time.
3. Design and Materials:
The design and materials used in motor slide rails can also impact energy efficiency. Certain materials, such as those with low coefficients of friction or high strength-to-weight ratios, can reduce energy losses and improve overall efficiency. Additionally, the design of the slide rails, including their shape, profile, and load-bearing capacities, can optimize the motor’s performance and minimize energy waste.
4. Damping and Vibration Reduction:
Motor slide rails that incorporate damping mechanisms or vibration-reducing features can enhance energy efficiency. Excessive vibrations can lead to energy losses and increased wear on the motor. Slide rails designed to absorb or dampen vibrations can help maintain stable and efficient motor operation, resulting in energy savings.
5. Environmental Considerations:
Specific types of motor slide rails may also offer energy efficiency benefits in certain environmental conditions. For example, slide rails that are resistant to corrosion, dust, or moisture can help maintain their performance and efficiency over time. By minimizing the impact of environmental factors, the motor can operate optimally, reducing energy waste and improving efficiency.
It’s important to note that while specific types of motor slide rails can offer energy efficiency benefits, the overall energy efficiency of a motor system is influenced by multiple factors, including motor design, control systems, and operational practices. The selection of energy-efficient slide rails should be considered within the broader context of the entire motor system to maximize energy savings.
In summary, certain types of motor slide rails can contribute to energy efficiency by reducing friction, enabling smooth movement, utilizing appropriate materials, incorporating damping mechanisms, and considering environmental factors. By selecting and maintaining energy-efficient slide rails, it is possible to optimize the performance and energy efficiency of motor systems, leading to potential energy savings over the long term.
What safety features should users consider when working with motor slide rails?
When working with motor slide rails, users should consider several safety features to ensure a safe working environment. Here’s a detailed explanation:
1. Locking Mechanisms:
Motor slide rails should be equipped with reliable locking mechanisms to secure the motor in place during maintenance or when the motor is not in use. Locking mechanisms, such as locking pins or levers, prevent unintentional movement of the motor along the rails, reducing the risk of accidents or injuries. Users should ensure that the locking mechanisms are engaged before performing any maintenance tasks or when the motor needs to remain stationary.
2. Load Capacity and Overload Protection:
When selecting motor slide rails, users should consider the load capacity of the rails to ensure they can safely support the weight of the motor and any associated components. Exceeding the load capacity can lead to rail failure, causing accidents or damage. Additionally, it is advisable to have overload protection mechanisms in place to prevent excessive loads from being applied to the slide rails. This can include measures such as load sensors, limit switches, or overload clutches that automatically disengage the motor in case of excessive load, preventing damage or injury.
3. Anti-Tip Mechanisms:
Anti-tip mechanisms are important safety features that prevent the motor from tipping over when it is moved along the slide rails. These mechanisms typically consist of stabilizing legs or brackets that provide stability and prevent the motor from becoming unbalanced during operation or maintenance. Users should ensure that the anti-tip mechanisms are properly engaged and functional before moving the motor along the slide rails.
4. Electrical Safety:
When working with motor slide rails, users should observe electrical safety precautions to prevent electrical shocks or hazards. This includes disconnecting the motor from the power supply before performing any maintenance tasks, using appropriate personal protective equipment (PPE) such as insulated gloves or tools when working with electrical components, and following proper lockout/tagout procedures to ensure the motor is de-energized and cannot be accidentally started during maintenance activities.
5. Clear Access and Workspace:
Users should ensure that there is a clear and unobstructed access pathway and workspace around the motor slide rails. This helps prevent trips, slips, or falls during maintenance activities. It is important to keep the area around the motor slide rails free from debris, tools, or other objects that could impede safe movement or cause accidents.
6. Proper Training and Familiarity:
Users should receive proper training on the safe operation and maintenance procedures specific to the motor slide rail system they are working with. They should be familiar with the manufacturer’s instructions, safety guidelines, and any specific precautions related to the installation, adjustment, or maintenance of the slide rails. Adequate knowledge and understanding of the equipment and its safety features are crucial for safe operation and maintenance practices.
7. Regular Inspection and Maintenance:
Regular inspection and maintenance of the motor slide rails are essential for identifying any safety concerns or potential issues. Users should inspect the slide rails for signs of wear, damage, or deterioration and take appropriate actions, such as replacing worn-out components or addressing any safety hazards. Proper lubrication, cleaning, and maintenance practices should be followed as per the manufacturer’s recommendations to ensure the safe and reliable operation of the motor slide rails.
Overall, users should consider safety features such as locking mechanisms, load capacity and overload protection, anti-tip mechanisms, electrical safety precautions, clear access and workspace, proper training and familiarity with the equipment, and regular inspection and maintenance when working with motor slide rails. By adhering to these safety features, users can create a safer working environment and minimize the risk of accidents or injuries.
In summary, users should consider various safety features, including locking mechanisms, load capacity, anti-tip mechanisms, electrical safety, clear access and workspace, proper training, and regular inspection and maintenance, when working with motor slide rails.
Can motor slide rails be used for both horizontal and vertical motor installations?
Yes, motor slide rails can be used for both horizontal and vertical motor installations. Here’s a detailed explanation:
Motor slide rails are versatile components that provide flexibility in motor positioning and alignment. They are designed to accommodate various installation orientations, including both horizontal and vertical configurations. The adaptability of motor slide rails allows them to be used in different orientations to suit the specific requirements of the motor and application.
Horizontal Motor Installations:
In horizontal motor installations, the motor slide rails are typically mounted on a base or mounting platform. The motor is then positioned on the rails and secured in place. Horizontal motor installations are commonly used in applications where the motor shaft needs to be parallel and co-linear with the driven equipment. The motor slide rails facilitate precise alignment, allowing for horizontal adjustability to achieve the desired alignment. Horizontal motor installations are prevalent in many industrial and commercial applications.
Vertical Motor Installations:
In vertical motor installations, the motor slide rails are used to support and position the motor vertically. The rails are mounted vertically on a base or mounting structure, and the motor is slid into position along the rails. Vertical motor installations are typically employed in applications where space is limited, and it is more practical or efficient to position the motor vertically. Vertical motor installations are common in situations such as pump systems, hoists, or machinery where a compact footprint is desired.
Motor slide rails designed for vertical installations may have additional features to ensure the motor’s stability and secure placement. These features can include locking mechanisms, anti-vibration pads, or other components to prevent the motor from shifting or rotating while in operation.
Whether used for horizontal or vertical motor installations, motor slide rails offer several benefits. They allow for easy motor installation and removal, precise alignment, vibration damping, maintenance accessibility, and flexibility in motor positioning. Their versatility in accommodating different installation orientations makes them suitable for a wide range of applications, providing the necessary adaptability to meet specific motor and system requirements.
In summary, motor slide rails can be used for both horizontal and vertical motor installations. They are designed to provide flexibility and ease of use in positioning and aligning motors, regardless of the installation orientation. The choice between horizontal and vertical installation depends on the specific application, space constraints, and the desired alignment and performance objectives.
editor by CX 2024-05-14
China Best Sales CNC High Speed Double Axis 4/6 Wheels Aluminum Linear Guide Lgd6 Lgd8 Lgd8e Lgd12 Lgd16 Dual Shaft Roller Guide Rail with Slide Block Lgb6 Lgb8 Lgb12 Lgb16 with Best Sales
Product Description
Product Description
Linear guide is consisted of rail, block, rolling elements, retainer, recirculator, sealetc. By using the rolling elements, such as balls or rollers between the rail and block, the linear guide can achieve high precision linear motion.Linear guide block is divied to flange type and slim type without flange.or Seal typeblock, Standard type block, Double bearing type block, Short type block. Also,linear block is divided to high load capacity with standard block lenth and ultra high load capacity with longer block length.
LGD double axis linear guide rail is a kind of aluminum alloy linear guide rail with external double axis. The roller slider slides along external chrome plated shaft with 4 or 6 wheels. We have regular rails model LGD6,LGD8,LGD12,LGD16 and corresponding blocks model LGB6,LGB 8,LGB12 LGB16 with different block lengths.It has the characteristics of high speed, low friction, maintenance-free, silent and stable operation.
LGD Series |
LGD6 |
LGD8 |
LGD12 |
LGD16 |
Kindly pla contact service, if you have any problem, thank you!!!!!!!!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Aluminium |
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Structure: | Auto Machine Parts |
Installation: | Auto Machine Parts |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample 100mm
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Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any energy efficiency benefits associated with specific types of motor slide rails?
Yes, specific types of motor slide rails can offer energy efficiency benefits. Here’s a detailed explanation:
The energy efficiency of motor slide rails is primarily influenced by their design, materials, and features. While the slide rails themselves do not directly impact the energy efficiency of the motor, certain characteristics can contribute to overall system efficiency. Here are some factors to consider:
1. Friction and Smooth Movement:
Motor slide rails that are designed to reduce friction and enable smooth movement can contribute to energy efficiency. By minimizing frictional forces, the motor requires less energy to overcome resistance and move along the slide rails. This can result in improved overall efficiency and reduced energy consumption.
2. Lubrication and Maintenance:
Proper lubrication of motor slide rails is crucial for minimizing friction and optimizing energy efficiency. Well-lubricated slide rails can reduce wear and frictional losses, allowing the motor to operate more efficiently. Regular maintenance, including lubricant checks and replacements, ensures that the slide rails maintain their energy-efficient performance over time.
3. Design and Materials:
The design and materials used in motor slide rails can also impact energy efficiency. Certain materials, such as those with low coefficients of friction or high strength-to-weight ratios, can reduce energy losses and improve overall efficiency. Additionally, the design of the slide rails, including their shape, profile, and load-bearing capacities, can optimize the motor’s performance and minimize energy waste.
4. Damping and Vibration Reduction:
Motor slide rails that incorporate damping mechanisms or vibration-reducing features can enhance energy efficiency. Excessive vibrations can lead to energy losses and increased wear on the motor. Slide rails designed to absorb or dampen vibrations can help maintain stable and efficient motor operation, resulting in energy savings.
5. Environmental Considerations:
Specific types of motor slide rails may also offer energy efficiency benefits in certain environmental conditions. For example, slide rails that are resistant to corrosion, dust, or moisture can help maintain their performance and efficiency over time. By minimizing the impact of environmental factors, the motor can operate optimally, reducing energy waste and improving efficiency.
It’s important to note that while specific types of motor slide rails can offer energy efficiency benefits, the overall energy efficiency of a motor system is influenced by multiple factors, including motor design, control systems, and operational practices. The selection of energy-efficient slide rails should be considered within the broader context of the entire motor system to maximize energy savings.
In summary, certain types of motor slide rails can contribute to energy efficiency by reducing friction, enabling smooth movement, utilizing appropriate materials, incorporating damping mechanisms, and considering environmental factors. By selecting and maintaining energy-efficient slide rails, it is possible to optimize the performance and energy efficiency of motor systems, leading to potential energy savings over the long term.
How do motor slide rails assist in the smooth and precise adjustment of motor positions?
Motor slide rails play a crucial role in facilitating the smooth and precise adjustment of motor positions. Here’s a detailed explanation:
Motor slide rails are designed to provide a guided and adjustable platform for mounting motors. They offer several features and mechanisms that aid in achieving smooth and precise motor position adjustments.
1. Sliding Mechanism:
Motor slide rails incorporate a sliding mechanism that allows the motor to move along the rail. This sliding mechanism can consist of ball bearings, rollers, or sliding surfaces with low friction. The smooth sliding action enables easy and effortless adjustment of the motor position. It ensures that the motor can be moved with minimal resistance, reducing the risk of jarring or jerky movements that could affect the motor’s stability or alignment.
2. Position Locking:
Motor slide rails often feature position locking mechanisms to secure the motor in a desired position once it has been adjusted. These locking mechanisms can include clamps, levers, or fasteners that hold the motor firmly in place. The position locking feature ensures that the motor remains stable and prevents unintended movement or shifting during operation. It helps maintain the precise motor position achieved, even when subjected to vibrations or external forces.
3. Graduated Scales and Markings:
Many motor slide rails are equipped with graduated scales or markings along the rail or the sliding component. These scales provide reference points and measurements that assist in achieving precise motor position adjustments. By aligning the motor with the appropriate markings, users can accurately position the motor to meet specific alignment requirements or desired positions. The graduated scales enable repeatability and consistency in motor adjustments, making it easier to replicate or fine-tune motor positions when needed.
4. Fine Adjustment Mechanisms:
Some motor slide rails incorporate fine adjustment mechanisms to facilitate precise positioning of the motor. These mechanisms can include micrometer screws, threaded rods, or precision adjustment knobs. They allow for incremental and controlled movements of the motor, enabling fine-tuning of the position with high accuracy. The fine adjustment mechanisms are particularly useful when precise motor alignment is critical, such as in applications requiring tight tolerances or when aligning the motor with other components or driven equipment.
5. Stiffness and Rigidity:
Motor slide rails are designed to provide stiffness and rigidity to support the motor and maintain its position. They are often constructed from materials such as steel or aluminum that offer high strength and resistance to bending or deformation. The stiffness of the slide rails ensures that the motor remains stable and doesn’t shift or vibrate excessively during operation. It contributes to the overall precision and reliability of motor position adjustments.
By combining these features and mechanisms, motor slide rails enable smooth and precise adjustment of motor positions. They provide a guided platform that allows for easy and controlled movement of the motor, while also ensuring stability and locking the motor in the desired position. The graduated scales, fine adjustment mechanisms, and stiffness of the slide rails further enhance the precision and repeatability of motor position adjustments.
In summary, motor slide rails assist in the smooth and precise adjustment of motor positions through their sliding mechanism, position locking features, graduated scales or markings, fine adjustment mechanisms, and stiffness. These attributes collectively contribute to the ease of use, accuracy, and reliability of motor slide rail systems in achieving the desired motor positions.
What materials are commonly used in the construction of durable and reliable motor slide rails?
In the construction of durable and reliable motor slide rails, several materials are commonly used. Here’s a detailed explanation:
1. Steel:
Steel is one of the most widely used materials for motor slide rails due to its excellent strength, durability, and load-bearing capabilities. Steel slide rails offer high rigidity and resistance to bending or deformation, ensuring stable and secure motor installations. Different types of steel, such as carbon steel or stainless steel, can be utilized based on the specific application requirements and environmental conditions.
2. Aluminum:
Aluminum is another popular material choice for motor slide rails, especially in applications where weight reduction is a consideration. Aluminum slide rails offer a good balance of strength and lightweight characteristics. They are corrosion-resistant, making them suitable for indoor and outdoor installations. Aluminum slide rails are commonly used in applications where weight reduction, ease of handling, and corrosion resistance are important factors.
3. Cast Iron:
Cast iron is known for its exceptional strength and durability, making it suitable for heavy-duty motor applications. Cast iron slide rails provide superior load-bearing capabilities and resistance to wear and tear. They are commonly used in industrial settings where robustness and longevity are crucial. Cast iron slide rails can withstand high loads and provide stability and rigidity for reliable motor positioning and alignment.
4. Stainless Steel:
Stainless steel slide rails offer excellent corrosion resistance, making them ideal for applications where exposure to moisture, chemicals, or harsh environments is a concern. Stainless steel is highly durable, resistant to rust and staining, and can withstand high loads. These properties make stainless steel slide rails suitable for a wide range of industries, including food processing, pharmaceuticals, marine, and outdoor applications.
5. Engineering Plastics:
Certain engineering plastics, such as acetal (polyoxymethylene) or nylon, are used in the construction of motor slide rails. These materials offer good mechanical properties, such as low friction, high wear resistance, and self-lubricating characteristics. Engineering plastic slide rails are lightweight, corrosion-resistant, and can provide smooth and quiet operation. They are often utilized in applications where noise reduction, chemical resistance, or lightweight construction is desired.
6. Composite Materials:
Composite materials, such as fiberglass-reinforced plastic (FRP), are used in some motor slide rails. These materials offer a combination of strength, rigidity, and corrosion resistance. Composite slide rails are lightweight, non-conductive, and can provide excellent resistance to chemicals and environmental factors. They are commonly used in applications where weight reduction, electrical insulation, or resistance to corrosive substances is important.
The selection of materials for motor slide rails depends on various factors, including the specific application requirements, load capacities, environmental conditions, and desired performance characteristics. Manufacturers consider these factors to choose the most suitable material that ensures durability, reliability, and optimal performance of the motor slide rail system.
In summary, commonly used materials in the construction of durable and reliable motor slide rails include steel, aluminum, cast iron, stainless steel, engineering plastics, and composite materials. Each material has its specific advantages and is chosen based on factors such as strength, durability, load-bearing capacity, corrosion resistance, weight reduction, and environmental considerations.
editor by CX 2024-03-28
China OEM CNC Built-in Double Axis Aluminum Linear Guide Sgr10 Sgr15 Sgr20 Sgr25 Locking Slide Block Dual Shaft Roller Wheel Guide Rail with Sgb 3/4/5 Wheels Block with Hot selling
Product Description
Product Description
Linear guide is consisted of rail, block, rolling elements, retainer, recirculator, sealetc. By using the rolling elements, such as balls or rollers between the rail andblock, the linear guide can achieve high precision linear motion.Linear guide block is divied to flange type and slim type without flange.or Seal typeblock, Standard type block, Double bearing type block, Short type block. Also,linear block is divided to high load capacity with standard block lenth and ultra high load capacity with longer block length.
SGR double axis linear guide rail is a kind of aluminum alloy linear guide rail with built-in double axis, matching SGB roller slider. The roller sliders are sliding in the inner guide rail with 3 or 4 or 5 wheels, with locking or not. We have regular models SGR10, SGR15, SGR20, SGR25 and SGR35,which can meet your various needs. It has the characteristics of light in weight, high in speed, low in noise, stable and smooth. It is generally used in small equipment, electronic equipment and so on.
SGR Rail |
SGB Block |
SGR10/10E |
SGB10-3UU / SGB10-4UU / SGB10-5UU |
SGR15/15N |
SGB15N-3UU / SGB15N-4UU / SGB15N-5UU |
SGR20/20N |
SGB20-3UU / SGB20-4UU / SGB20-5UU |
SGR25 |
SGB25-3UU / SGB25-4UU / SGB25-5UU |
SGR35 |
SGB35-3UU / SGB35-4UU / SGB35-5UU |
Kindly pls contact service ,if you have any problem, ,thank you!!!!!!!!!!!!!!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane |
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Material: | Aluminium |
Structure: | Auto Machine Parts |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample 100mm
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Customization: |
Available
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What troubleshooting steps can be taken for common issues related to motor slide rail misalignment?
When dealing with motor slide rail misalignment, several troubleshooting steps can be taken to identify and resolve common issues. Here’s a detailed explanation:
Misalignment of motor slide rails can lead to various problems, including uneven movement, increased friction, excessive wear, and potential damage to the motor and slide rail components. Troubleshooting the issue involves a systematic approach to identify the cause of misalignment and take appropriate corrective actions. Here are some troubleshooting steps to consider:
1. Visual Inspection:
Begin by visually inspecting the motor slide rails and associated components. Look for any obvious signs of misalignment, such as visible gaps, skewed positioning, or uneven wear patterns. Check for loose or damaged mounting brackets, fasteners, or attachment points. Inspect the slide rails for any signs of damage, deformation, or excessive wear that may contribute to misalignment.
2. Measurement and Alignment:
Use precision measuring tools, such as calipers or laser alignment devices, to assess the alignment of the motor slide rails. Measure the distance between the slide rails at multiple points along their length to check for consistent spacing. Compare the measurements to the manufacturer’s specifications or alignment guidelines to identify any deviations. Adjust the positioning of the slide rails as necessary to achieve proper alignment.
3. Check Mounting Brackets and Fasteners:
Ensure that the mounting brackets and fasteners securing the motor slide rails are properly tightened. Loose brackets or fasteners can contribute to misalignment and instability. Carefully inspect the brackets and fasteners for any damage or wear that may affect their ability to maintain alignment. Tighten or replace any loose or damaged components as needed.
4. Lubrication and Friction:
Check the lubrication of the motor slide rails. Insufficient or improper lubrication can cause increased friction, leading to misalignment or uneven movement. Apply the appropriate lubricant according to the manufacturer’s recommendations. Ensure that the lubricant is evenly distributed along the slide rails and that any excess lubricant is removed to prevent accumulation of debris or contaminants.
5. Environmental Factors:
Consider environmental factors that may contribute to motor slide rail misalignment. Temperature extremes, humidity, dust, or vibration can affect the stability and alignment of the slide rails. If the environment poses challenges, consider implementing measures such as protective enclosures, seals, or vibration dampening to minimize the impact on alignment.
6. Professional Assistance:
If troubleshooting steps do not resolve the misalignment issue or if the cause is not apparent, it may be necessary to seek professional assistance. Contact the manufacturer or a qualified technician with expertise in motor slide rails for further diagnosis and guidance. They can provide specialized knowledge and tools to address complex misalignment issues.
In summary, troubleshooting misalignment issues with motor slide rails involves visual inspection, measurement, alignment adjustments, checking mounting brackets and fasteners, lubrication, considering environmental factors, and seeking professional assistance when needed. By systematically addressing these troubleshooting steps, it is possible to identify and resolve common issues related to motor slide rail misalignment, ensuring optimal performance and longevity of the motor system.
What considerations should be taken into account when selecting motor slide rails for a specific application?
When selecting motor slide rails for a specific application, several considerations should be taken into account. Here’s a detailed explanation:
1. Load Capacity:
One of the primary considerations is the load capacity of the motor slide rails. The slide rails should be able to support the weight and forces exerted by the motor and any additional components or loads attached to it. It’s important to determine the maximum load that the slide rails will be subjected to in the specific application and choose rails with an appropriate load rating to ensure safe and reliable operation.
2. Travel Distance and Stroke Length:
The required travel distance or stroke length of the motor slide rails is another important factor to consider. The slide rails should be able to accommodate the desired range of movement for the motor, allowing for the necessary adjustments and positioning within the application. It’s crucial to select slide rails with a stroke length that meets the specific requirements of the application, taking into account any space limitations or operational constraints.
3. Mounting Compatibility:
Consider the compatibility of the motor slide rails with the existing mounting configuration in the application. Check whether the slide rails can be easily integrated with the motor mounts, brackets, or plates used in the system. Ensure that the mounting options and hole patterns of the slide rails align with the motor’s mounting requirements to facilitate a secure and proper attachment.
4. Dimensional Requirements:
Evaluate the dimensional requirements of the motor slide rails in relation to the available space and constraints in the application. Consider the overall length, width, and height of the slide rails to ensure they can fit within the designated installation area. It’s important to account for any clearance requirements, surrounding components, or spatial limitations that may impact the selection of slide rail dimensions.
5. Environmental Factors:
Take into account the environmental conditions in which the motor slide rails will operate. Consider factors such as temperature, humidity, exposure to dust or contaminants, and potential vibrations or shocks. Ensure that the selected slide rails are designed to withstand and perform reliably in the specific environmental conditions of the application. Look for features such as corrosion resistance, sealing or protective coatings, and robust construction that can enhance the durability and longevity of the slide rails.
6. Precision and Accuracy:
If precise motor positioning is critical for the application, consider the level of precision and accuracy required from the slide rails. Some applications may demand high repeatability and tight tolerances in motor adjustments. In such cases, look for slide rails that offer fine adjustment mechanisms, graduated scales, or other features that enable precise positioning and alignment of the motor.
7. Application-Specific Requirements:
Consider any specific requirements or challenges posed by the application. This could include factors such as speed requirements, duty cycles, special safety considerations, or unique industry-specific standards. Ensure that the selected motor slide rails meet these specific requirements and comply with relevant standards or regulations.
By considering these factors, you can make an informed decision when selecting motor slide rails for a specific application. It’s important to balance the technical requirements, environmental conditions, and application-specific factors to choose slide rails that provide optimal performance, reliability, and longevity within the intended application.
In summary, when selecting motor slide rails for a specific application, considerations should include load capacity, travel distance, mounting compatibility, dimensional requirements, environmental factors, precision and accuracy needs, and any application-specific requirements or challenges.
Are there different types of motor slide rails designed for specific motor sizes and applications?
Yes, there are different types of motor slide rails designed to cater to specific motor sizes and applications. Here’s a detailed explanation:
1. Standard Motor Slide Rails:
Standard motor slide rails are designed to accommodate a wide range of motor sizes and applications. These rails are typically adjustable and can be used with various motor frame sizes, offering flexibility in motor positioning and alignment. Standard motor slide rails are commonly used in general-purpose motor installations where specific customization or specialized features are not required.
2. Heavy-Duty Motor Slide Rails:
Heavy-duty motor slide rails are designed to support larger and heavier motors commonly used in industrial applications. These rails are constructed with robust materials and feature higher load-bearing capacities to handle the weight and torque requirements of heavy-duty motors. Heavy-duty motor slide rails provide enhanced stability, durability, and reliability, ensuring safe and secure motor installations in demanding environments.
3. Modular Motor Slide Rails:
Modular motor slide rails offer a versatile solution that can be customized and adjusted to fit a wide range of motor sizes and applications. These rails typically consist of modular components, such as rail sections, mounting brackets, and sliding mechanisms, allowing users to create motor slide rail systems tailored to their specific requirements. Modular motor slide rails are particularly useful when dealing with non-standard motor sizes or retrofitting motors into existing systems.
4. Vibration-Dampening Motor Slide Rails:
Vibration-dampening motor slide rails are designed to reduce the transmission of vibrations generated by electric motors during operation. These rails incorporate vibration-isolating materials or mechanisms that help absorb and dampen motor vibrations, minimizing their impact on the surrounding structure. Vibration-dampening motor slide rails are commonly used in applications where vibration reduction is critical, such as precision machinery, laboratory equipment, or installations requiring strict noise and vibration control.
5. Telescopic Motor Slide Rails:
Telescopic motor slide rails are designed to provide extended travel length for motor positioning. These rails feature multiple nested sections that can be extended or retracted, allowing for greater reach and adjustability. Telescopic motor slide rails are particularly useful in applications where motor access is limited or when precise positioning over longer distances is required. They offer flexibility in motor installation and alignment while ensuring ease of maintenance and serviceability.
6. Custom Motor Slide Rails:
In some cases, specific motor sizes or unique application requirements may necessitate the use of custom motor slide rails. Custom motor slide rails are designed and manufactured to meet the precise specifications and constraints of the motor installation. These rails are tailored to accommodate specific motor dimensions, weight, mounting configurations, and any other special considerations. Custom motor slide rails ensure optimal fit, alignment, and performance, addressing the specific needs of the motor and application.
In summary, there are different types of motor slide rails designed for specific motor sizes and applications, including standard motor slide rails, heavy-duty motor slide rails, modular motor slide rails, vibration-dampening motor slide rails, telescopic motor slide rails, and custom motor slide rails. Choosing the appropriate type of motor slide rail depends on factors such as motor size, load requirements, environmental conditions, vibration control needs, and installation constraints.
editor by CX 2024-03-27
China factory Pd010010-69 Dia 10mm Low Rpm 204rpm Torque 500GF. Cm Plastic Shaft DC Planetary Gear Motor for Eyelash Pen wholesaler
Product Description
10MM DC Planetary plastic dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
motor specifications:10mm motor | |
motors (optional) | brushed dc motor,stepper motor,coreless motor |
voltage(optional) | 3-24v |
input speed | <=30000rpm |
current | 150mA max |
performance Data:10mm Planetary Gearbox brushed motor / Stepper Motor / Coreless Motor | |||||||
Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
rpm | rpm | gf.cm | gf.cm | mm | mm | ||
PD571571-3 | 3917 | 7500 | 500 | 1000 | 3 | 9.7 | 24.7 |
PD571571-5 | 2645 | 5000 | 500 | 1000 | 5 | 9.7 | 24.7 |
PD571571-13 | 1085 | 2308 | 500 | 1000 | 13 | 12.8 | 27.8 |
PD571571-19 | 742 | 1579 | 500 | 1000 | 19 | 12.8 | 27.8 |
PD571571-28 | 504 | 1071 | 500 | 1000 | 28 | 12.8 | 27.8 |
PD571571-46 | 307 | 652 | 500 | 1000 | 46 | 15.9 | 30.9 |
PD571571-69 | 204 | 435 | 500 | 1000 | 69 | 15.9 | 30.9 |
PD571571-102 | 138 | 294 | 500 | 1000 | 102 | 15.9 | 30.9 |
PD571571-151 | 93 | 199 | 500 | 1000 | 151 | 15.9 | 30.9 |
PD571571-168 | 84 | 179 | 500 | 1000 | 168 | 16.7 | 34 |
PD571571-249 | 57 | 120 | 500 | 1000 | 249 | 16.7 | 34 |
PD571571-368 | 38 | 82 | 500 | 1000 | 368 | 16.7 | 34 |
PD571571-546 | 26 | 55 | 500 | 1000 | 546 | 16.7 | 34 |
PD571571-809 | 17 | 37 | 500 | 1000 | 809 | 16.7 | 34 |
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. |
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-06-12
China Starshine Cycloidal Geared Motor with Shaft car motor
Item Description
Starshine Travel Cycloid Geared Motor Qualities
one. Features:
1. Smooth running,lower sounds gear tooth needle more engagement.
two. Cycloidal tooth profile gives a substantial get in touch with ratio to stand up to overload shocks
3. Compact measurement: one ratio accessible from 1/9 to 1/87, double stage up from 1/99 to 1/7569
four. Ideal for dynamic programs: repeated begin-stop-reversing obligations suits for cyclo velocity reducer considering that inertia is reduced
5. Reduce upkeep fees: higher dependability, extended lifestyle, nominal routine maintenance in comparison to traditional gearboxes
six. Interior parts replaceable with other brands to make sure managing.
7. Grease Lubricated & Oil Lubricated Designs Available
eight. Output Shaft Rotation Course: Solitary Reduction: Clockwise Rotation Double Reduction→ Counter Clockwise Rotation
nine. Ambient Problems: Indoor Installation:ten-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Properly Ventilated Setting, Free of corrosive, explosive gases, vapors and dust
ten.Slow Pace Shaft Course: Horizontal, Vertical Up & Down, Common Direction
eleven.Mounting Fashion: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Enter Relationship: Cyclo Integral Motor, Hollow Input Shaft Adapter
thirteen. Coupling Method With Driven Equipment: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Potential Assortment: .37kW ~ 11kW
two. Technological parameters
Kind | Outdated Sort | Output Torque | Output Shaft Dia. |
SXJ00 | JXJ00 | 98N.m | φ30 |
SXJ01 | JXJ01 | 221N.m | φ35 |
SXJ02 | JXJ02 | 448N.m | φ45 |
SXJ03 | JXJ03 | 986N.m | φ55 |
SXJ04 | JXJ04 | 1504N.m | φ70 |
SXJ05 | JXJ05 | 3051N.m | φ90 |
SXJ06 | JXJ06 | 5608N.m | φ100 |
About Us
ZheJiang CZPT Co.,Ltd,the predecessor was a point out-owned military CZPT organization, was recognized in 1965. CZPT specializes in the full electrical power transmission remedy for large-end equipment production industries dependent on the intention of “System Merchandise, Software Design and style and Specialist Provider”.
Starshine have a robust complex pressure with over 350 personnel at current, like above thirty engineering specialists, 30 high quality inspectors, masking an area of 80000 sq. meters and sorts of advanced processing devices and tests equipments. We have a very good foundation for the sector software growth and provider of higher-stop pace reducers & variators possessing to the provincial engineering technologies analysis middle,the lab of gear speed reducers, and the base of modern R&D.
Our Group
Good quality Handle
Good quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
six. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
seven. Certification.
Packing
Shipping and delivery
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery, Ceramic |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical or Horizotal Type |
Layout: | Coaxial |
Gear Shape: | Planetary Conedisk Friction Type |
Step: | Stepless |
###
Customization: |
---|
###
Type | Old Type | Output Torque | Output Shaft Dia. |
SXJ00 | JXJ00 | 98N.m | φ30 |
SXJ01 | JXJ01 | 221N.m | φ35 |
SXJ02 | JXJ02 | 448N.m | φ45 |
SXJ03 | JXJ03 | 986N.m | φ55 |
SXJ04 | JXJ04 | 1504N.m | φ70 |
SXJ05 | JXJ05 | 3051N.m | φ90 |
SXJ06 | JXJ06 | 5608N.m | φ100 |
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery, Ceramic |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical or Horizotal Type |
Layout: | Coaxial |
Gear Shape: | Planetary Conedisk Friction Type |
Step: | Stepless |
###
Customization: |
---|
###
Type | Old Type | Output Torque | Output Shaft Dia. |
SXJ00 | JXJ00 | 98N.m | φ30 |
SXJ01 | JXJ01 | 221N.m | φ35 |
SXJ02 | JXJ02 | 448N.m | φ45 |
SXJ03 | JXJ03 | 986N.m | φ55 |
SXJ04 | JXJ04 | 1504N.m | φ70 |
SXJ05 | JXJ05 | 3051N.m | φ90 |
SXJ06 | JXJ06 | 5608N.m | φ100 |
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-03-29
China cnc nema 23 stepper motor kit 76mm 3a 6 wire 4 axis 57hs76 3004 stepping motor 24v with 8mm 6.35mm 10mm 11mm shaft sumtor with high quality
Model Amount: 57HS7630A6D8
Stage: two
Type: Hybrid
Recent / Stage: 3A
Inductance: 3.5mH
Resistance: 1
Installment pitch of holes: 47.14mm
face to face dimension: fifty six.4mm
axis length: 21mm
shaft diameter: 8mm
Body duration: 76mm
manner of relationship: black A+ green A- Pink B+ Blue B-
Solution Keywords: 8mm micro stepper motor
Certification: ce, RoHS
Packaging Particulars: 1 piece 1 box cnc nema 23 stepper motor kit 76mm 3a 6 wire 4 axis 57hs76 3004 stepping motor 24v with 8mm 6.35mm 10mm 11mm shaft sumtor normalPackage:Foam + carton + waterproof membrane + picket pallet
57HS760A4/A4D8 stepper motor contain : 6.35mm 8mm 10mm 11mm shaft Single axis and double shaft 4 wire 6wire and 8wire .
Step Angel | 1.8 ° |
Current | 3. a |
Resistance | 1 Ω |
Holding Torque | 1.8 N.m |
Lenth | 76 mm |
Weight | 1050 g |
Model | Stepper Angle | Current | Shaft | Shaft Size | Wire | Holding torque |
57HS7630A4 | 1.8° | 3 a | 6.35 mm | 22mm | 4 | 1.8N.m |
57HS7630A4D8 | 1.8° | 3 a | 8mm | 22mm | 4 | 1.8N.m |
57HS7630A4D10 | 1.8° | 3 a | 10mm | 22mm | 4 | 1.8N.m |
57HS7630A4-11 | 1.8° | 3 a | 8mm | 37mm | 4 | 1.8N.m |
57HS7630A4J-three | 1.8° | 3 a | 11mm | 22mm | 4 | 1.8N.m |
57HS7630B4 | 1.8° Aslong 12v 24V 3650 brushless dc motor 37mm Reduced Sound Permanent Magnet Equipment Motor Jgb37 3650 for Automated Curtain | 3 a | 6.35mm | 22mm | 4 | 1.8N.m |
57HS7630B4D8 | 1.8° | 3 a | 8mm | 22mm | 4 | 1.8N.m |
57HS7630A6 | 1.8° | 3 a | 6.35 mm | 22mm | 6 | 1.8N.m |
57HS7630A8 | 1.8° | 3 a | 6.35 mm | 22mm | 8 | 1.8N.m |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2023-02-18
China 28J1830-408-SX with hollow shaft nema11 2 Phase Digital Stepper Driver High torque stepper motor with hollow shaft wholesaler
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How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-02-16
China Best Automatic Control Valves Quality Micro Shaft DC Motors Planetary Gear/Reduction/Deceleration/Gearbox Brushless BLDC Electric Micro Mini DC Motor brushless motor
Item Description
Best computerized control valves quality micro shaft dc motors
Specification of Best automatic management valves good quality micro shaft dc motors
25BYZ-GT Linear Motor | ||||||
Basic Details | ||||||
Item | Data | |||||
Tem. Rise | 50K max | |||||
Working Tem. | (-20ºC~+80ºC) | |||||
Insulation Resistance | 100MΩ min 500VDC | |||||
Surge Test Amount | 500VAC for 1min | |||||
Insulation Class | E | |||||
Weight | 50g |
Specification | |||||||||||
PN | Stage Angle | Voltage | Period | Present | Resistance | Inductance | Drive Power | Start Frequency | Rotate Frequency | Push Length | Action Length |
(°) | V DC | mA | Ω | mH | g(200pps) | pps | pps | mm | mm | ||
25BYZ-GT | 15 | twelve | two | ≤250 | 53 | forty three | ≥2 | ≥500 | ≥600 | 40 | .571 |
fifteen | twelve | two | ≤350 | thirty | 22 | ≥2 | ≥500 | ≥600 | 40 | .571 | |
15 | 12 | two | ≤150 | 85 | 65 | ≥2 | ≥500 | ≥600 | 40 | .571 | |
15 | five | 2 | ≤300 | 22 | 16 | ≥2 | ≥500 | ≥600 | forty | .571 | |
fifteen | 12 | two | ≤250 | fifty three | 43 | ≥2 | ≥500 | ≥600 | forty | .0508 | |
fifteen | 12 | 2 | ≤350 | thirty | 22 | ≥2 | ≥500 | ≥600 | 40 | .0508 | |
fifteen | 12 | 2 | ≤150 | eighty five | 65 | ≥2 | ≥500 | ≥600 | forty | .0508 | |
fifteen | 5 | 2 | ≤300 | 22 | sixteen | ≥2 | ≥500 | ≥600 | forty | .0508 |
Drawing of Best automated management valves high quality micro shaft dc motors
About our company
Probond motors patterns brush, brushless, stepper, hysteresis and linear motors to meet up with consumers requirements.
Our motors use normal and particular parts with consumer selected torque/velocity needs that can be modified to your purposes.
Probond motor owns skilled sales staff and engineer team with far more than 10 years expertise in motor market, based mostly on China mainland managing abroad company for several years, we know your needs greater than others.
Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our sizzling merchandise on sell in 2017 with highly good quality amount and competitive value.
Shipping&Payment
Terms of price | FOB,CIF,CFR,EXW,DDP,and so on. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited |
|
Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Deal | Carton o plywood pallet. |
Place of loading | ZheJiang , HangZhou, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL,TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
Our promise to our Clients:
one. Answer customer’s inquiry inside 2 working days.
2. Reply to our buyer queries & Concerns inside 3 working days.
3. Acknowledge Consumer buy orders inside 24 hours.
four. Standard Lead time is within 4 weeks. Respond to particular solution advancement inside 15 weeks.
five. Flexible supply strategies: By air, sea and specific carrier making use of the customer’s forwarder.
Application: | Printing Equipment |
---|---|
Speed: | Constant Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | PM-Permanent Magnet |
Function: | Control, Driving |
Number of Poles: | 8 |
###
Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
25BYZ-GT Linear Motor | ||||||
Basic Information | ||||||
Item | Data | |||||
Tem. Rise | 50K max | |||||
Working Tem. | (-20ºC~+80ºC) | |||||
Insulation Resistance | 100MΩ min 500VDC | |||||
Surge Test Level | 500VAC for 1min | |||||
Insulation Class | E | |||||
Weight | 50g |
###
Specification | |||||||||||
PN | Step Angle | Voltage | Phase | Current | Resistance | Inductance | Push Force | Start Frequency | Rotate Frequency | Push Distance | Step Length |
(°) | V DC | mA | Ω | mH | g(200pps) | pps | pps | mm | mm | ||
25BYZ-GT | 15 | 12 | 2 | ≤250 | 53 | 43 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 |
15 | 12 | 2 | ≤350 | 30 | 22 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 | |
15 | 12 | 2 | ≤150 | 85 | 65 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 | |
15 | 5 | 2 | ≤300 | 22 | 16 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 | |
15 | 12 | 2 | ≤250 | 53 | 43 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 | |
15 | 12 | 2 | ≤350 | 30 | 22 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 | |
15 | 12 | 2 | ≤150 | 85 | 65 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 | |
15 | 5 | 2 | ≤300 | 22 | 16 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 |
###
Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited |
|
Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Package | Carton o plywood pallet. |
Place of loading | Shanghai, Ningbo, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL,TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
Application: | Printing Equipment |
---|---|
Speed: | Constant Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | PM-Permanent Magnet |
Function: | Control, Driving |
Number of Poles: | 8 |
###
Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
25BYZ-GT Linear Motor | ||||||
Basic Information | ||||||
Item | Data | |||||
Tem. Rise | 50K max | |||||
Working Tem. | (-20ºC~+80ºC) | |||||
Insulation Resistance | 100MΩ min 500VDC | |||||
Surge Test Level | 500VAC for 1min | |||||
Insulation Class | E | |||||
Weight | 50g |
###
Specification | |||||||||||
PN | Step Angle | Voltage | Phase | Current | Resistance | Inductance | Push Force | Start Frequency | Rotate Frequency | Push Distance | Step Length |
(°) | V DC | mA | Ω | mH | g(200pps) | pps | pps | mm | mm | ||
25BYZ-GT | 15 | 12 | 2 | ≤250 | 53 | 43 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 |
15 | 12 | 2 | ≤350 | 30 | 22 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 | |
15 | 12 | 2 | ≤150 | 85 | 65 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 | |
15 | 5 | 2 | ≤300 | 22 | 16 | ≥2 | ≥500 | ≥600 | 40 | 0.0417 | |
15 | 12 | 2 | ≤250 | 53 | 43 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 | |
15 | 12 | 2 | ≤350 | 30 | 22 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 | |
15 | 12 | 2 | ≤150 | 85 | 65 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 | |
15 | 5 | 2 | ≤300 | 22 | 16 | ≥2 | ≥500 | ≥600 | 40 | 0.0508 |
###
Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
Terms of payment | 100% T/T in advance for samples |
Bulk quantity payment way can be negotited |
|
Warranty | 12 months limited warranty once the items are delivered to the buyer. |
Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
Package | Carton o plywood pallet. |
Place of loading | Shanghai, Ningbo, etc. |
Shipment carrier | Items are usually shipped via Fedex,DHL,TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2023-01-28
China 28mm 24V High Torque DC Planetary Parallel Shaft Gear Motor with Small Gearbox Reducer manufacturer
Item Description
I. CH motion supply China DC Planetary Gear Motor
Attribute:
I. CH planetary gearbox helps make use of high precision reducing gears that the most critical components of the planetary gearbox, Our micro DC Planetary Gear Motor are characterized by substantial precision, higher reduction equipment ratio, lower noise, prolonged support life, massive bearing potential and outstanding interruption resistance and top quality can substitute imports with large-finish designs in Europe, The usa, Japan product.
Application:
DC Planetary Equipment Motor widely applied in office automation, intelligence furnishings, production automation, health care products, monetary equipment and recreation machine sectors, these kinds of as automatic window opener, glass curtain wall, automobile curtain, financial institution ATM, automatic money register, note vending device, stage limelight and other computerized units.
Drawing:
Equipment Ratio:
Variety | Ratio | one: 3.seven | one: five | one: sixteen | one: 19 | one: 27 | 1: fifty one | 1: 79 | 1: one hundred | 1: 139 | one: a hundred ninety | 1: 253 | 1: 305 | one: 352 | 1: 408 | 1: 516 | 1: 596 | one: 721 | one: 1012 | |
D283 | Rated torque | kg. cm | .36 | .forty nine | 1.4 | 1.six | 2.3 | 4 | 6 | 7.5 | 11 | thirteen | eighteen | 21 | twenty five | 29 | thirty | 30 | thirty | thirty |
Rated velocity | rpm | 1830 | 1360 | 425 | 357 | 251 | 133 | 86 | 68 | 48 | 35 | 26 | 22 | 19 | sixteen | 13 | eleven.five | ten | six.5 | |
Gearbox | Instantaneous torque | Kg. cm | 10 | 20 | 30 | 40 | ||||||||||||||
Allowable torque | Kg. cm | 5 | 10 | 20 | 30 | |||||||||||||||
Length | mm | 28 | 35 | 42 | 49 | |||||||||||||||
Backlash | O | 0.seven | 0.8 | 1 | 1 | |||||||||||||||
Weight | g | 120 | 150 | 180 | 210 |
Motor Data:
Frames volt (V) |
No road speed (rpm) |
No road existing (mA) |
Rated torsion (g.cm) |
Rated speed (rpm) |
Rated recent (mA) |
Output power (w) |
Fat (g) |
3A7K8-24V | 7800 | 100 | a hundred and twenty | 6800 | 495 | eight.twenty five | 102 |
Note: Solution voltage, output shaft measurement, electrical efficiency, you can request custom made-created! |
About Us:
We specialised in investigating, building and servicing electric powered motors, gearbox and high precision gears with the modest modules.
Following years of improvement, we have an impartial product layout and the R&D crew, services group, and professional quality handle group.
What is actually far more, we have 2 joint ventures. One is found in HangZhou, which makes hybrid stepper motor, precious linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake.
An additional 1 is found in HangZhou, which makes DC gear motor. The manufacturing unit has dozens of CNC equipment and large precision take a look at products, implements the process administration and automatic procedure in most
generating approach.
We also have 2 cooperation factories. A single is creating AC reversible synchronous motor and AC servo motor, the other 1 is creating linear permanent stepper motor, long lasting stepper motors.
Certification:
Customer’s Check out:
Package deal:
Connected Items:
US $4 / Piece | |
1 Piece (Min. Order) |
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Size: | 28mm |
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Rated Torque: | 0.36–30kgcm |
Rated Speed: | 6.5–1830 |
Transport Package: | Carton Pallet |
Specification: | CE ROSH |
Trademark: | I. CH |
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Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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Type | Ratio | 1: 3.7 | 1: 5 | 1: 16 | 1: 19 | 1: 27 | 1: 51 | 1: 79 | 1: 100 | 1: 139 | 1: 190 | 1: 253 | 1: 305 | 1: 352 | 1: 408 | 1: 516 | 1: 596 | 1: 721 | 1: 1012 | |
D283 | Rated torque | kg. cm | 0.36 | 0.49 | 1.4 | 1.6 | 2.3 | 4 | 6 | 7.5 | 11 | 13 | 18 | 21 | 25 | 29 | 30 | 30 | 30 | 30 |
Rated speed | rpm | 1830 | 1360 | 425 | 357 | 251 | 133 | 86 | 68 | 48 | 35 | 26 | 22 | 19 | 16 | 13 | 11.5 | 10 | 6.5 | |
Gearbox | Instantaneous torque | Kg. cm | 10 | 20 | 30 | 40 | ||||||||||||||
Allowable torque | Kg. cm | 5 | 10 | 20 | 30 | |||||||||||||||
Length | mm | 28 | 35 | 42 | 49 | |||||||||||||||
Backlash | O | 0.7 | 0.8 | 1 | 1 | |||||||||||||||
Weight | g | 120 | 150 | 180 | 210 |
###
Frames volt (V) |
No road speed (rpm) |
No road current (mA) |
Rated torsion (g.cm) |
Rated speed (rpm) |
Rated current (mA) |
Output power (w) |
Weight (g) |
3A7K8-24V | 7800 | 100 | 120 | 6800 | 495 | 8.25 | 102 |
Note: Product voltage, output shaft size, electrical performance, you can request custom-made! |
US $4 / Piece | |
1 Piece (Min. Order) |
###
Size: | 28mm |
---|---|
Rated Torque: | 0.36–30kgcm |
Rated Speed: | 6.5–1830 |
Transport Package: | Carton Pallet |
Specification: | CE ROSH |
Trademark: | I. CH |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
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###
Type | Ratio | 1: 3.7 | 1: 5 | 1: 16 | 1: 19 | 1: 27 | 1: 51 | 1: 79 | 1: 100 | 1: 139 | 1: 190 | 1: 253 | 1: 305 | 1: 352 | 1: 408 | 1: 516 | 1: 596 | 1: 721 | 1: 1012 | |
D283 | Rated torque | kg. cm | 0.36 | 0.49 | 1.4 | 1.6 | 2.3 | 4 | 6 | 7.5 | 11 | 13 | 18 | 21 | 25 | 29 | 30 | 30 | 30 | 30 |
Rated speed | rpm | 1830 | 1360 | 425 | 357 | 251 | 133 | 86 | 68 | 48 | 35 | 26 | 22 | 19 | 16 | 13 | 11.5 | 10 | 6.5 | |
Gearbox | Instantaneous torque | Kg. cm | 10 | 20 | 30 | 40 | ||||||||||||||
Allowable torque | Kg. cm | 5 | 10 | 20 | 30 | |||||||||||||||
Length | mm | 28 | 35 | 42 | 49 | |||||||||||||||
Backlash | O | 0.7 | 0.8 | 1 | 1 | |||||||||||||||
Weight | g | 120 | 150 | 180 | 210 |
###
Frames volt (V) |
No road speed (rpm) |
No road current (mA) |
Rated torsion (g.cm) |
Rated speed (rpm) |
Rated current (mA) |
Output power (w) |
Weight (g) |
3A7K8-24V | 7800 | 100 | 120 | 6800 | 495 | 8.25 | 102 |
Note: Product voltage, output shaft size, electrical performance, you can request custom-made! |
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh 2022-12-25
China Customized Shaft 24V 60W 100W 62mm 3000rpm Blushed DC Planetary Gear Motor for Medical Devices dc motor
Product Description
BG 62ZYT DC Brushed Motor | |
Environmental Conditons | -20ºC~50ºC |
Lnsulation Clase | B |
Protection class | IP44 |
Noise | ≤65dB |
Number of phases | Single |
Lifespan | >1000h |
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 62ZYT01 | 12 | 52 | 3300 | 0.15 | 6.6 | 3600 | 1.1 | 0.45 | 19.8 |
BG 62ZYT02 | 48 | 97 | 3000 | 0.31 | 6.2 | 3500 | 1 | 0.93 | 18.6 |
We can also customize products according to customer requirements . |
Planetary Gear Motor Technical Data-BG | ||||||||
Ratio | 3.6 | 4.3 | 13 | 18 | 47 | 65 | 77 | 96 |
NO-load speed | 1000 | 837 | 276 | 200 | 76 | 55 | 46 | 37.5 |
Rated speed(rpm) | 916 | 767 | 253 | 183 | 70 | 50 | 46 | 34 |
Rated torque(N.m) | 0.48 | 0.58 | 1.65 | 2.3 | 6 | 7.3 | 8.66 | 10.8 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
Application: | Industrial, Robot Arm |
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Operating Speed: | Low Speed |
Excitation Mode: | DC |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Number of Poles: | Can Be Choosen |
###
Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
BG 62ZYT DC Brushed Motor | |
Environmental Conditons | -20ºC~50ºC |
Lnsulation Clase | B |
Protection class | IP44 |
Noise | ≤65dB |
Number of phases | Single |
Lifespan | >1000h |
###
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 62ZYT01 | 12 | 52 | 3300 | 0.15 | 6.6 | 3600 | 1.1 | 0.45 | 19.8 |
BG 62ZYT02 | 48 | 97 | 3000 | 0.31 | 6.2 | 3500 | 1 | 0.93 | 18.6 |
We can also customize products according to customer requirements . |
###
Planetary Gear Motor Technical Data-BG | ||||||||
Ratio | 3.6 | 4.3 | 13 | 18 | 47 | 65 | 77 | 96 |
NO-load speed | 1000 | 837 | 276 | 200 | 76 | 55 | 46 | 37.5 |
Rated speed(rpm) | 916 | 767 | 253 | 183 | 70 | 50 | 46 | 34 |
Rated torque(N.m) | 0.48 | 0.58 | 1.65 | 2.3 | 6 | 7.3 | 8.66 | 10.8 |
Application: | Industrial, Robot Arm |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | DC |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Number of Poles: | Can Be Choosen |
###
Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
BG 62ZYT DC Brushed Motor | |
Environmental Conditons | -20ºC~50ºC |
Lnsulation Clase | B |
Protection class | IP44 |
Noise | ≤65dB |
Number of phases | Single |
Lifespan | >1000h |
###
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 62ZYT01 | 12 | 52 | 3300 | 0.15 | 6.6 | 3600 | 1.1 | 0.45 | 19.8 |
BG 62ZYT02 | 48 | 97 | 3000 | 0.31 | 6.2 | 3500 | 1 | 0.93 | 18.6 |
We can also customize products according to customer requirements . |
###
Planetary Gear Motor Technical Data-BG | ||||||||
Ratio | 3.6 | 4.3 | 13 | 18 | 47 | 65 | 77 | 96 |
NO-load speed | 1000 | 837 | 276 | 200 | 76 | 55 | 46 | 37.5 |
Rated speed(rpm) | 916 | 767 | 253 | 183 | 70 | 50 | 46 | 34 |
Rated torque(N.m) | 0.48 | 0.58 | 1.65 | 2.3 | 6 | 7.3 | 8.66 | 10.8 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2022-11-27